Genmitsu 3030-PROVer Ultra CNC Router Kit Instruction Manual

1. Pengenalan

This manual provides essential information for the safe and efficient operation of your Genmitsu 3030-PROVer Ultra CNC Router Kit. Please read this manual thoroughly before assembly, operation, or maintenance to ensure proper usage and to prevent damage to the machine or injury to yourself.

Image 1.1: The Genmitsu 3030-PROVer Ultra CNC Router Kit, designed for precision and versatility.

2. Maklumat Keselamatan

Operating a CNC router involves moving parts and sharp tools. Adhere to all safety guidelines to prevent accidents.

• Always wear appropriate personal protective equipment (PPE), including safety glasses and hearing protection.
• Pastikan kawasan kerja bersih, terang dan bebas daripada halangan.
• Jauhkan tangan dan pakaian longgar daripada bahagian yang bergerak semasa operasi.
• Disconnect power before performing any maintenance, adjustments, or tool changes.
• Jangan kendalikan mesin di bawah pengaruh dadah atau alkohol.
• Familiarize yourself with the emergency stop function.

Image 2.1: The emergency stop button is a critical safety feature for immediate machine shutdown.

3. Persediaan dan Pemasangan

The Genmitsu 3030-PROVer Ultra is designed for quick assembly, typically less than 10 minutes, thanks to its drop-in X/Y alignment system.

3.1 Membongkar dan Pengecaman Komponen

Carefully remove all components from the packaging. Verify that all parts are present according to the packing list (not provided in this document).

3.2 Pemasangan Bingkai

1. Place the base frame on a stable, level surface.
2. Attach the gantry assembly to the base. The design features a drop-in X/Y alignment for simplified installation.
3. Secure all connections as per the detailed assembly guide (refer to the separate assembly guide for visual instructions).

Image 3.1: The machine features a design that allows for assembly in under 10 minutes, including drop-in X/Y alignment.

3.3 Spindle Installation

Install the 710W spindle into its mount on the Z-axis. Ensure it is securely fastened.

3.4 Pengurusan Kabel

Connect all motor, limit switch, and spindle cables. Route them carefully to prevent interference with moving parts.

4. Arahan Operasi

The Genmitsu 3030-PROVer Ultra offers multiple control options and features for precise carving.

4.1 Kaedah Kawalan

The CNC router can be controlled via:

• Genmitsu APP: For wireless control from a smartphone or tablet.
• Wireless Control Kit: (Purchased separately) Provides dedicated wireless control.
• Komputer: Connect via USB and use compatible software.
• Pengawal Luar Talian: For direct control without a computer.

Image 4.1: The CNC router can be controlled wirelessly via the Genmitsu APP or an optional Wireless Control Kit.

Image 4.2: Multiple control interfaces are supported, including computer, smartphone app, and an offline controller.

4.2 Keserasian Perisian

The machine is powered by Grbl and is compatible with various software:

• Genmitsu APP
• VCarve
• JGS
• Kuda-kuda
• Gabungan360
• Lightburn

4.3 Spindle Operation

The 710W spindle provides enhanced power for efficient material removal.

• Kuasa: 710W for increased cutting capability.
• Kawalan Kelajuan: Features a 6-level speed control for adapting to different materials and cutting requirements.
• Paparan Masa Nyata: Allows monitoring of spindle speed and other parameters during operation.
• Deeper Cuts: The 710W spindle enables approximately 25% deeper material removal per pass compared to standard 300W spindles, with a maximum depth of 2.5mm per pass.

Image 4.3: The 710W spindle features fast heat dissipation, 6-level speed control, and a real-time display for optimal performance.

Image 4.4: The 710W spindle boosts efficiency with deeper cuts, allowing for 2.5mm depth per pass.

Image 4.5: Performance comparison highlighting the increased speed range and maximum depth per pass of the 710W spindle.

5. Penyelenggaraan

Regular maintenance ensures the longevity and optimal performance of your CNC router.

5.1 Pembersihan

• After each use, clean the work area and machine components to remove dust, chips, and debris.
• Use a soft brush or vacuum cleaner. Avoid using compressed air directly on sensitive electronic components.

5.2 Pelinciran

Periodically lubricate the linear rails and ball screws to ensure smooth movement and reduce wear.

• Apply a thin layer of appropriate lubricant to the HG15 dual linear rails and 1204 ball screws.
• Move the axes manually to distribute the lubricant evenly.

Image 5.1: The all-metal structure incorporates HG15 dual linear rails and 1204 ball screws on all axes, requiring periodic lubrication.

5.3 Pemeriksaan Komponen

• Inspect all cables for wear or damage.
• Check for loose screws or connections and tighten as necessary.
• Ensure the spindle is securely mounted.

6. Penyelesaian masalah

Bahagian ini menangani isu biasa yang mungkin anda hadapi.

6.1 Mesin Tidak Dihidupkan

• Semak Sambungan Kuasa: Ensure the power cable is securely plugged into both the machine and a working power outlet.
• Suis kuasa: Pastikan suis kuasa utama berada dalam kedudukan 'ON'.
• Hentian kecemasan: Confirm the emergency stop button is not engaged. Rotate it to release if pressed.

6.2 Motors Not Moving

• Sambungan Kabel: Check that all motor cables are properly connected to the control board.
• Sambungan Perisian: Ensure the control software (e.g., Genmitsu APP, JGS) is correctly connected to the machine.
• Suis Had: Verify that no limit switches are triggered. Manually move the axes away from the limits if necessary.

6.3 Inaccurate Carving

• Tool Tightness: Ensure the carving bit is securely tightened in the collet.
• Bahan Clamping: Verify the workpiece is firmly clamped to the wasteboard.
• Stepper Motor Torque: The upgraded stepper motors provide 66% more torque, but ensure they are functioning correctly.
• Ketepatan: The machine is designed for ±0.03mm precision. If deviations occur, check for loose components or debris on linear rails.

Image 6.1: The upgraded stepper motors contribute to the machine's ±0.03mm precision and increased torque.

7. Spesifikasi

Image 7.1: Overall dimensions and working area of the Genmitsu 3030-PROVer Ultra CNC Router.

8. Waranti dan Sokongan

For warranty information and technical support, please refer to the official Genmitsu webtapak atau hubungi perkhidmatan pelanggan mereka secara langsung. Simpan resit pembelian anda untuk tuntutan waranti.

Sumber Dalam Talian: www.genmitsu.com