1. Pengenalan
This manual provides essential information for the safe and efficient operation, setup, and maintenance of your Genmitsu 3020-PRO Ultra CNC Router Machine and Kaba Fold CNC Enclosure. Please read this manual thoroughly before using the product to ensure proper function and to prevent damage or injury.
2. Maklumat Keselamatan
Sentiasa patuhi langkah keselamatan berikut untuk mengurangkan risiko kecederaan atau kerosakan:
- Pakai peralatan pelindung diri (PPE) yang sesuai, termasuk pelindung mata, perlindungan pendengaran dan sarung tangan.
- Pastikan kawasan kerja mempunyai pengudaraan yang baik dan bebas daripada halangan.
- Keep hands and loose clothing away from moving parts and the spindle during operation.
- Putuskan sambungan kuasa sebelum melakukan sebarang penyelenggaraan, pelarasan atau pembersihan.
- Selamat clamp all workpieces to prevent movement during machining.
- Do not operate the machine if any components are damaged or malfunctioning.
- Jauhkan kanak-kanak dan kakitangan yang tidak dibenarkan dari mesin.
3. Kandungan Pakej
Sahkan bahawa semua item yang disenaraikan di bawah terdapat dalam pakej anda:
- Genmitsu 3020-PRO Ultra CNC Machine Kit
- Kaba Fold CNC Enclosure
- 710W Spindle with 1/8” ER11 collet
- Penyesuai Kuasa
- Kabel USB
- Tool Kit (wrenches, hex keys, etc.)
- Manual Pengguna (dokumen ini)
Figure 3.1: Genmitsu 3020-PRO Ultra CNC Router Machine and Kaba Fold CNC Enclosure.
4. Produk Lebihview
The Genmitsu 3020-PRO Ultra is a high-performance CNC router designed for precision machining. The Kaba Fold CNC Enclosure provides a clean and quiet working environment.
4.1 Key Features of the 3020-PRO Ultra CNC Machine
- 710W Spindle: The upgraded spindle features a 1/8” ER11 collet and an adjustable speed range of 6500-30000 RPM with 6-speed settings. It provides constant torque control for consistent performance across various materials like solid wood, metal, acrylic, carbon fiber, and soft titanium.
- Pembinaan Semua Logam: Built with solid all-metal components, the 3020-PRO Ultra ensures exceptional stability and precise performance. The X-axis features dual linear rails and a lead screw, while the Z-axis uses 10mm and the Y-axis 12mm polished rods with T8 trapezoidal lead screws. Enclosed mold materials and a reinforced X-axis backplate further enhance rigidity.
- Upgraded XYZ-Axis Stepper Motors: Equipped with powerful 60mm stepper motors, delivering an impressive 7.3 Nm of torque, enabling deeper cuts.
- Unmatched Cutting Power: Capable of achieving deeper cuts in aluminum, up to 1.5mm in a single pass.
- Keserasian Serbaguna: Includes a Φ65mm spindle holder and a Φ52mm adapter, allowing easy switching between different spindles and laser modules. Also compatible with Φ69mm spindle brackets.
- Mainboard Fan and Wireless Control Cable: Features a mainboard fan for cooling and a wireless control cable for enhanced connectivity.
Rajah 4.1: Terperinci view of the 710W Spindle Motor.
Figure 4.2: Upgraded XYZ-Axis Stepper Motors.
Figure 4.3: Illustration of maximum cutting depth in aluminum.
Figure 4.4: Mainboard Fan and Wireless Control Cable.
4.2 Key Features of the Kaba Fold CNC Enclosure
- Noise Reduction & Dust-proof: Effectively isolates dust and noise, contributing to a cleaner and quieter workspace.
- Dual PVC Viewdalam Windows: Allows for easy observation of the workpiece processing without opening the enclosure.
- Foldable & Modular Design: The enclosure can be quickly set up within 2 minutes and easily folded for storage or transport.
- Keserasian: Designed for Genmitsu 3020-Pro Max, 3018 series machines, and other smaller-sized CNCs.
Figure 4.5: Enclosure features for noise and dust control.
Figure 4.6: Enclosure with dual PVC viewtingkap.
Figure 4.7: Foldable and modular design of the enclosure.
Figure 4.8: Dimensions of the Kaba Fold CNC Enclosure.
5. Persediaan
Follow these steps for initial assembly and setup of your CNC machine and enclosure.
5.1 CNC Machine Assembly
- Buka bungkusan semua komponen dan sahkan terhadap senarai kandungan pakej.
- Assemble the frame components according to the included assembly diagrams. Ensure all screws are tightened securely.
- Install the X, Y, and Z-axis assemblies, ensuring smooth movement along all axes.
- Mount the 710W spindle into its holder and secure it.
- Connect all motor cables, limit switches, and the spindle cable to the control board. Refer to the wiring diagram for correct connections.
- Connect the power adapter and USB cable to the control board.
5.2 Kaba Fold CNC Enclosure Setup
- Unfold the enclosure and ensure all panels are correctly aligned.
- Place the assembled CNC machine inside the enclosure.
- Secure any flaps or fasteners to fully enclose the machine.
- Ensure cables can pass through designated openings without being pinched.
6. Arahan Operasi
This section outlines the basic steps for operating your Genmitsu 3020-PRO Ultra CNC machine.
6.1 Software Installation and Configuration
- Install the recommended CNC control software (e.g., Candle, UGS) on your computer.
- Install the necessary USB drivers for your control board.
- Configure the software settings according to the machine's specifications (e.g., GRBL settings, baud rate).
6.2 Preparing for a Job
- Design your workpiece using CAD/CAM software and generate the G-code.
- Securely mount your material onto the wasteboard using clamps or other fixtures.
- Insert the appropriate end mill into the ER11 collet and tighten it firmly.
- Connect your computer to the CNC machine via USB.
- Open the CNC control software and establish a connection to the machine.
6.3 Setting Workpiece Zero and Running the Job
- Manually or automatically home the machine if equipped with limit switches.
- Jog the spindle to the desired X, Y, and Z zero positions on your workpiece.
- Set the workpiece zero in the CNC control software.
- Muatkan kod G anda file ke dalam perisian.
- Ensure the enclosure is closed and all safety precautions are observed.
- Start the job. Monitor the machining process closely.
- Upon completion, allow the spindle to stop completely before removing the workpiece.
7. Penyelenggaraan
Regular maintenance ensures the longevity and optimal performance of your CNC machine.
- Pembersihan: Regularly clean dust and debris from the machine, especially from lead screws, linear rails, and the spindle. Use compressed air or a soft brush.
- Pelinciran: Apply a thin layer of appropriate lubricant to the lead screws and linear rails periodically to ensure smooth movement.
- Pemeriksaan kekejangan: Periodically check all screws and fasteners for tightness. Retighten as necessary.
- Penyelenggaraan Collet: Clean the ER11 collet and collet nut regularly to prevent buildup that could affect tool concentricity.
- Enclosure Cleaning: Wipe down the Kaba Fold Enclosure with a damp cloth to remove dust and maintain visibility through the windows.
8. Penyelesaian masalah
Rujuk bahagian ini untuk isu biasa dan kemungkinan penyelesaiannya.
| Masalah | Kemungkinan Punca | Penyelesaian |
|---|---|---|
| Machine not connecting to software | Incorrect USB driver, wrong COM port, software settings, loose cable | Install correct drivers, select correct COM port, verify baud rate, check USB cable connection. |
| Motors not moving or skipping steps | Loose motor cables, insufficient power, mechanical obstruction, incorrect current settings | Check motor connections, ensure power supply is adequate, clear obstructions, adjust motor current if possible. |
| Spindle tidak berputar | Loose spindle cable, spindle power issue, software command error | Check spindle connections, verify power supply to spindle, ensure G-code includes spindle start command. |
| Potongan yang tidak tepat | Loose belts/couplings, worn end mill, incorrect step/mm settings, workpiece not secured | Tighten belts/couplings, replace end mill, calibrate step/mm settings, securely clamp benda kerja. |
| Bunyi/getaran yang berlebihan | Loose components, dull end mill, incorrect cutting parameters | Check and tighten all fasteners, replace end mill, adjust feed rate and depth of cut. |
9. Spesifikasi
| Ciri | Perincian |
|---|---|
| Model | Genmitsu 3020-PRO Ultra |
| Kuasa Spindle | 710W |
| Julat Kelajuan Spindle | 6500-30000 RPM (tetapan 6 kelajuan) |
| Jenis Collet | ER11 (1/8” included) |
| Motor Stepper | 60mm, 7.3 Nm torque (XYZ-axis) |
| Axis Rods | X-axis: Dual linear rails & lead screw; Z-axis: 10mm polished rods; Y-axis: 12mm polished rods |
| Lead Screws | T8 trapezoidal |
| Max Aluminum Cut Depth | 1.5mm (single pass) |
| Dimensi Kandang (P x L x T) | 525mm x 475mm x 405mm (Kaba Fold Enclosure) |
| ASIN | B0F53DDSZ4 |
| Tarikh Mula-mula Tersedia | 16 April 2025 |
10. Waranti dan Sokongan
Genmitsu products are designed for reliability and performance. For warranty information, technical support, or service inquiries, please refer to the official Genmitsu webtapak atau hubungi pengedar sah anda. Simpan resit pembelian anda sebagai bukti pembelian untuk tuntutan waranti.
Untuk bantuan lanjut, lawati Genmitsu Store on Amazon.
