HITBOX TIG200 200A TIG/Stick Welder Instruction Manual

1. Pengenalan

This manual provides essential information for the safe and effective operation, setup, and maintenance of your HITBOX TIG200 200A TIG/Stick Welder. Please read this manual thoroughly before using the equipment to ensure proper function and safety.

2. Maklumat Keselamatan

AMARAN: Kimpalan boleh berbahaya. Sentiasa patuhi langkah berjaga-jaga keselamatan untuk mencegah kecederaan atau kematian.

• Sentiasa pakai peralatan pelindung diri (PPE) yang sesuai, termasuk topi keledar kimpalan dengan pelindung matahari yang betul, pakaian tahan api, sarung tangan kimpalan dan kasut keselamatan.
• Pastikan pengudaraan yang mencukupi untuk mengelakkan terhidu asap kimpalan.
• Lindungi orang ramai daripada sinaran arka dan logam panas.
• Jangan sekali-kali menyentuh bahagian elektrik hidup.
• Pastikan mesin kimpalan dibumikan dengan betul.
• Simpan alat pemadam api berdekatan.
• Putuskan sambungan kuasa sebelum melakukan sebarang penyelenggaraan atau servis.

3. Produk Lebihview dan Ciri

The HITBOX TIG200 is a versatile 2-in-1 welding machine designed for both High-Frequency (HF) TIG welding and Stick (MMA) welding. It features dual voltage capability (110V/220V) and utilizes advanced IGBT Inverter technology for stable and efficient performance.

Ciri-ciri Utama:

• High-Frequency TIG: Non-contact arc initiation minimizes tungsten and material consumption, providing clean, spatter-free welds.
• Fungsi 2-dalam-1: Offers up to 200 amps for precise TIG welding of stainless and mild steel, and Arc/MMA welding for thicker materials.
• Post Gas Function: Adjustable post gas time (1-10 seconds) maintains protective gas flow after welding, shielding the weld and cooling the torch.
• Ciri-ciri Keselamatan: Built-in protection against overcurrent, overvoltage, beban lampau dan terlalu panas.
• mudah alih: Lightweight design (approximately 12.1 lbs) with a handle for easy transport.
• Teknologi Lanjutan: Utilizes MCU and IGBT Inverter technology for digital control and stable arc performance.
• Arc/MMA Welding Capabilities: Includes Hot Start, Arc-Force, and Anti-Stick functions for improved stick welding performance.

Image: Visual representation of the HITBOX TIG200's multiple advantages, including Dual Voltage, Good Heat Dissipation, Hot Start, Arc Force, Anti-stick, Latest IGBT Technology, Overcurrent Protection, and High Duty Cycle.

4. Komponen dan Aksesori

The HITBOX TIG200 welder comes with the following standard accessories:

Image: Labeled diagram of the HITBOX TIG200 welder and its accessories, including the welder unit, electrode holder, ground clamp, gas hose, TIG torch consumables, WP17 TIG torch, brush & hammer, welding rod, and WT20 tungsten electrode.

1. TIG200 Welder Unit
2. Electrode Holder (for Stick/MMA welding)
3. Tanah Clamp
4. Gas Hose (for TIG welding)
5. TIG Torch Consumables (e.g., ceramic nozzles, collets)
6. WP17 TIG Torch
7. Brush & Hammer
8. Rod Kimpalan
9. WT20 Tungsten Electrode

5. Persediaan

5.1 Sambungan Kuasa

• The TIG200 supports dual voltage input (110V/220V). Ensure the power source matches the machine's requirements.
• Connect the power cord to a suitable, grounded electrical outlet.
• Sahkan input voltage switch (if present) is set correctly for your power supply.

5.2 Sambungan Gas (untuk Kimpalan TIG)

• Connect one end of the gas hose to the gas inlet on the rear of the welder.
• Connect the other end of the gas hose to your argon gas regulator, which should be attached to an argon gas cylinder.
• Pastikan semua sambungan selamat dan bebas bocor.

5.3 Menyambungkan Kabel Kimpalan

Image: Illustration detailing the connection methods for both MMA (Stick) and HF TIG welding modes on the HITBOX TIG200 welder.

Untuk Pengelasan TIG:

• Connect the TIG torch cable to the appropriate positive (+) terminal on the welder.
• Sambungkan tanah clamp kabel ke terminal negatif (-) pada pengimpal.
• Pasang tanah tanahamp dipasang dengan selamat pada benda kerja.
• Connect the TIG torch gas line to the gas outlet on the welder.

For Stick (MMA) Welding:

• Sambungkan kabel pemegang elektrod ke terminal positif (+) pada pengimpal.
• Sambungkan tanah clamp kabel ke terminal negatif (-) pada pengimpal.
• Pasang tanah tanahamp dipasang dengan selamat pada benda kerja.

6. Arahan Operasi

6.1 Hidupkan/Mati Kuasa

• Turn on the main power switch located on the rear panel of the welder.
• The digital display will illuminate, showing the current settings.

6.2 Pemilihan Mod

• Use the mode switch on the front panel to select between TIG and ARC (Stick) welding modes.

6.3 Pelarasan Semasa

• Rotate the 'A' (Amperage) knob to adjust the welding current according to the material thickness and type.

6.4 Post Gas Function

Imej: Terperinci view of the HITBOX TIG200 control panel, specifically showing the 'S' knob for adjusting the Post Gas time from 1 to 10 seconds.

• The 'S' knob controls the Post Gas time, ranging from 1 to 10 seconds.
• Set the desired duration for the protective gas to flow after the arc is extinguished. This protects the weld puddle from atmospheric contamination and cools the TIG torch.

6.5 TIG Welding Procedure

• Ensure proper gas flow from the regulator.
• Position the TIG torch over the workpiece.
• Initiate the arc using the HF start.
• Maintain a consistent arc length and travel speed.
• Add filler rod as needed to form the weld puddle.
• Allow the post gas to flow for the set duration after extinguishing the arc.

6.6 Stick (MMA) Welding Procedure

• Masukkan elektrod yang sesuai ke dalam pemegang elektrod.
• Strike the arc by lightly touching the electrode to the workpiece and quickly lifting it slightly.
• Maintain a consistent arc length and travel speed.
• The Hot Start, Arc-Force, and Anti-Stick functions will assist in arc initiation and stability.

Image: A visual demonstration of the HITBOX TIG200's 2-in-1 capability, showing a welder performing both High-Frequency TIG welding and Stick welding.

6.7 Aplikasi Luas

The HITBOX TIG200 is suitable for welding various materials, including:

• Keluli Lembut
• Keluli Tahan Karat
• Plat Keluli
• Paip Persegi
• Keluli Karbon
• Tembaga

Image: A collage displaying various metal forms and types, such as mild steel, stainless steel, steel plate, square pipe, carbon steel, and copper, indicating the wide application range of the HITBOX TIG200 welder.

7. Penyelenggaraan

• Pembersihan tetap: Periodically clean the welder's exterior with a dry cloth. Use compressed air to clear dust from internal components, ensuring the machine is unplugged.
• Pemeriksaan Kabel: Regularly inspect all welding cables, torch, and ground clamp untuk kerosakan, keretakan atau sambungan longgar. Gantikan komponen yang rosak dengan segera.
• Bahan habis pakai: Check TIG torch consumables (tungsten, collets, gas nozzles) for wear and replace as necessary to maintain weld quality.
• Pengudaraan: Ensure the ventilation openings on the welder are clear and unobstructed to prevent overheating.
• Storan: Simpan mesin kimpal di persekitaran yang bersih dan kering apabila tidak digunakan.

8. Penyelesaian masalah

If problems persist after attempting these solutions, please contact HITBOX customer support.

9. Spesifikasi

10. Waranti dan Sokongan

The HITBOX TIG200 Welder is backed by a 2-year quality support. This warranty covers manufacturing defects and ensures the product meets industry standards. For warranty claims, technical assistance, or any inquiries, please contact HITBOX customer support through your purchase platform or the official HITBOX webtapak.

Sila simpan bukti pembelian anda untuk pengesahan waranti.