1. Pengenalan dan Lebihview
The Genmitsu 3030-PROVer MAX is a desktop CNC router designed for precision carving and milling across various materials. This manual provides essential information for the safe and effective operation, assembly, and maintenance of your machine.
Image 1.1: The Genmitsu 3030-PROVer MAX CNC Router Machine, showcasing its compact design and included 710W spindle motor.
2. Ciri-ciri Utama
- Metal Carving Capability: Capable of cutting 2mm thick aluminum stock and other materials directly from your desktop.
- Ketepatan Tinggi: Achieves accuracy down to 0.05mm, supported by dual linear guides and ball screws on the X, Y, and Z axes.
- Perhimpunan Pantas: Designed for assembly in approximately 10 minutes, featuring indexed parts and a Y-axis notch for easy alignment.
- Robust Spindle Motor: Includes a 710W spindle motor with a rotation speed range of 6500-30000 RPM, adjustable across 6 speeds, with constant torque control and soft start.
- ER11 Collet System: Comes with a customized 1/8" ER11 collet and nut for secure and precise bit holding. Compatible with shank diameters from 1-8mm to 1/4" (additional collets not included).
- Sealed Dust-Proof Design: X and Y axes feature dust-proof covers for linear guides and ball screws, simplifying maintenance and extending component life.
- Kawalan Serbaguna: Equipped with an offline controller for project management without a computer connection.
- Kebolehbagaian: Supports a 4th Axis Module for advanced carving capabilities.
- Keserasian Bahan: Suitable for engraving and milling various materials including solid wood, metal, acrylic, carbon fiber, and PCB.
Image 2.1: Illustration of the machine's dimensions and detailed views of the ball screws and dual linear guides on the X, Y, and Z axes, highlighting precision engineering.
3. Arahan Perhimpunan
The Genmitsu 3030-PROVer MAX is designed for rapid assembly. Follow these general steps for setup:
- Buka Pembungkusan Komponen: Tanggalkan semua bahagian daripada pembungkusan dengan berhati-hati dan sahkannya dengan senarai pembungkusan.
- Perhimpunan asas: Secure the main base frame components.
- Y-Axis Alignment: Utilize the Y-axis notch design for easy alignment and balancing of the gantry.
- Gantry Installation: Attach the gantry to the base, ensuring smooth movement along the Y-axis.
- Spindle Motor Mounting: Install the 710W spindle motor into its designated holder on the Z-axis.
- Sambungan Pendawaian: Connect all motor, limit switch, and controller cables according to the provided wiring diagram.
- Kuasa Permulaan: Connect the power supply and perform an initial power-up to check for basic functionality.
Detailed, step-by-step assembly instructions with diagrams are provided in the separate assembly guide included with your product. Refer to that guide for specific fastening and connection details.
Imej 3.1: Jarak dekat view illustrating the Y-axis notch design, which facilitates quick and accurate assembly of the machine.
4. Panduan Operasi
4.1 Offline Controller
The 3030-PROVer MAX features an offline controller, allowing you to manage and execute carving projects without a direct computer connection. The controller typically includes:
- Butang Berhenti Kecemasan: For immediate cessation of all machine operations in case of an emergency.
- Operating Knob: Used for navigation through menus, adjusting parameters, and manual control of axes.
- Skrin Paparan: Shows current status, coordinates, and menu options.
Image 4.1: The Genmitsu 3030-PROVer MAX with a detailed view of its offline controller, highlighting the emergency stop button and operating knob for intuitive control.
4.2 Spindle Motor Operation
The 710W spindle motor offers adjustable speeds for various materials and cutting requirements.
- Pelarasan Kelajuan: Use the 6-level speed adjusting dial on the spindle motor to set the desired RPM (6500-30000 RPM).
- Suis kuasa: The ON/OFF switch controls the spindle motor's power.
- Collet Installation: Ensure the 1/8" ER11 collet and cutting bit are securely installed before operation. Refer to the spindle manual for detailed collet changing procedures.
Imej 4.2: Terperinci view of the 710W spindle motor, indicating the 6-level speed adjusting dial, ON/OFF switch, carbon brush port, and the ER-11 collet.
Image 4.3: The spindle motor actively carving, with icons indicating its 710W power, 7000-30000 RPM range, and fast heat dissipation capabilities.
Image 4.4: Illustration of the ER11 collet's compatibility with different shank diameters, including 1-8mm, 1/4 inch, and 1/8 inch, noting that 1/4" and 1-8mm collets are sold separately.
4.3 Keserasian Bahan
The 3030-PROVer MAX is versatile and can process a wide range of materials:
- logam: Aluminum (up to 2mm thickness)
- kayu: Various types of solid wood
- plastik: Acrylic, ABS, PVC
- Composites: Serat karbon
- Elektronik: PCB boards
Image 4.5: A collage demonstrating various materials suitable for carving with the Genmitsu 3030-PROVer MAX, such as wood, PCB, metal, plastic, and carbon fiber.
5. Penyelenggaraan
Regular maintenance ensures the longevity and optimal performance of your CNC router.
- Pengurusan habuk: The X and Y axes are equipped with sealed dust-proof covers. Regularly inspect and clean these covers to prevent debris accumulation on linear guides and ball screws.
- Pembersihan: After each use, clean the work area and machine components to remove dust, chips, and debris. Use a soft brush or compressed air.
- Pelinciran: Periodically lubricate the linear guides and ball screws as recommended in the detailed maintenance guide (if provided separately).
- Pemeriksaan Komponen: Regularly check all screws, nuts, and connections for tightness. Ensure all cables are free from damage.
Imej 5.1: Jarak dekat views demonstrating the sealed dust-proof design of the linear guides and ball screws, which protects against debris and simplifies maintenance.
6. Spesifikasi
| Ciri | Spesifikasi |
|---|---|
| Jenama | Genmitsu |
| Model | 3030-PROVer MAX |
| Sumber Kuasa | Elektrik Bertali |
| Voltage | 120 Volt (AC) |
| Spindle Motor Power | 710W |
| Kelajuan Putaran Maksimum | 30000 RPM |
| Kelajuan Putaran Minimum | 6500 RPM |
| Pelarasan Kelajuan | 6-level dial |
| Ketepatan | 0.05mm |
| Jenis Collet | ER11 (1/8" customized included) |
| Compatible Shank Diameters | 1-8mm to 1/4" |
| Jenis Asas | tetap |
| Tarikh Mula-mula Tersedia | 3 April 2024 |
Image 6.1: Diagram illustrating the physical dimensions of the Genmitsu 3030-PROVer MAX CNC Router and its effective carving area.
Image 6.2: Detailed dimensions of the 710W spindle motor, including its height, diameter, cable length, and the included 1/8" ER11 collet.
7. Penyelesaian masalah
This section provides general guidance for common issues. For specific problems, refer to the comprehensive troubleshooting guide available on the Genmitsu support webtapak atau hubungi perkhidmatan pelanggan.
- Mesin Tidak Dihidupkan:
- Ensure the power cord is securely connected to both the machine and a functional 120V AC outlet.
- Check the power switch on the machine and the main power supply.
- Spindle Not Rotating:
- Verify the spindle motor's ON/OFF switch is engaged.
- Check the speed setting on the spindle dial.
- Ensure all spindle motor connections are secure.
- Axes Not Moving:
- Confirm all motor cables are properly connected to the control board.
- Check for any obstructions on the linear guides or ball screws.
- Ensure the emergency stop button is not engaged.
- Poor Carving Quality:
- Verify the cutting bit is sharp and appropriate for the material.
- Check the collet for proper tightening and bit concentricity.
- Adjust cutting parameters (speed, feed rate, depth of cut) for the specific material.
- Pastikan bahan kerja berada dalam keadaan selamatamped.
8. Waranti dan Sokongan
Genmitsu products are designed for reliability and performance. For warranty information, technical support, or service inquiries, please refer to the official Genmitsu webtapak atau hubungi bahagian perkhidmatan pelanggan mereka.
- Sumber Dalam Talian: Visit the official Genmitsu website for FAQs, software downloads, and additional guides.
- Perkhidmatan Pelanggan: Contact Genmitsu support for assistance with product issues or technical questions.
- Polisi Pemulangan: Refer to your purchase documentation or the retailer's policy for details on returns and replacements. The buybox winner indicates a 30-day refund/replacement policy.
