Genmitsu GM7100E

Manual Pengguna Genmitsu 710W Compact Router GM7100E

Model: GM7100E

1. Pengenalan

This manual provides essential information for the safe and effective use of your Genmitsu 710W Compact Router. Please read this manual thoroughly before operating the device and retain it for future reference. The Genmitsu 710W Compact Router is designed for precision routing tasks, particularly as an upgrade or component for CNC engraving machines.

Ciri-ciri Utama:

  • Prestasi Boleh Dipercayai: 710W power output with a rotation speed range of 6500-30000 RPM, adjustable in 1-6 speeds. Features constant torque control and a soft start mechanism. Typical run-out is less than 0.05mm.
  • Kejuruteraan Ketepatan: Includes a customized 1/8” ER11 collet and nut for secure and precisely centered bit holding. Compatible with shank diameters from 1-8mm to 1/4”.
  • Ketahanan: Equipped with long-life carbon brushes and includes 4 high-quality spare carbon brushes for extended machine lifespan.
  • Kord Kuasa Fleksibel: A 3.5m (11.48 ft) power cord with an included extension connector allows for flexible use in various workspaces.
  • Penyepaduan Mudah: 65mm diameter design ensures compatibility with most CNC engraving machines for straightforward upgrades.

2. Garis Panduan Keselamatan

Always follow basic safety precautions to reduce the risk of fire, electric shock, and personal injury when using this power tool. Failure to follow these instructions may result in serious injury or damage to the product.

Keselamatan Umum:

  • Baca Semua Arahan: Familiarize yourself with the tool's operation and potential hazards.
  • Kawasan Kerja: Pastikan kawasan kerja anda bersih, terang dan bebas daripada kekacauan. Jangan beroperasi dalam atmosfera mudah meletup, seperti dalam kehadiran cecair mudah terbakar, gas atau habuk.
  • Keselamatan Elektrik: Ensure the power supply matches the tool's requirements (110 Volts). Avoid body contact with grounded surfaces. Do not expose power tools to rain or wet conditions. Do not abuse the cord.
  • Keselamatan Diri: Wear appropriate personal protective equipment (PPE), including safety glasses, hearing protection, and a dust mask. Secure loose clothing, jewelry, and long hair.
  • Penggunaan dan Penjagaan Alat: Jangan paksa alat ini. Gunakan alat yang betul untuk aplikasi anda. Cabut palam daripada sumber kuasa sebelum membuat sebarang pelarasan, menukar aksesori atau menyimpan alat kuasa.
  • Penyelenggaraan: Simpan alatan dengan berhati-hati. Pastikan alat pemotong tajam dan bersih. Ikut arahan untuk pelincir dan menukar aksesori.

3. Komponen Produk

The Genmitsu 710W Compact Router package includes the following items:

  • Genmitsu 710W Compact Router
  • 1/8” ER11 Collet and Nut
  • 4 Berus Karbon Ganti
  • Sepana 17mm
  • Sepana 10mm
  • Power Cord with Extension Connector
Genmitsu 710W Compact Router with included ER11 collet and four carbon brushes.

Figure 3.1: Genmitsu 710W Compact Router with included ER11 collet and four carbon brushes.

Genmitsu 710W Compact Router showing power cord, two wrenches (17mm and 10mm), and spare carbon brushes.

Figure 3.2: Genmitsu 710W Compact Router showing power cord, two wrenches (17mm and 10mm), and spare carbon brushes.

Diagram of Genmitsu 710W Compact Router with dimensions: 198mm total height, 106mm body height, 65mm diameter, 16-inch cable, 11.5ft power cord, and 1/8 inch ER11 collet.

Figure 3.3: Dimensions of the Genmitsu 710W Compact Router.

Pengenalan Komponen:

  • 6-Level Speed Adjusting Dial: Located on the top of the router, allows adjustment of rotation speed from 1 to 6.
  • Suis ON / OFF: Main power switch for the router.
  • Carbon Brush Port: Access points for inspecting and replacing carbon brushes.
  • Fast Heat Dissipation Vents: Direka untuk mengelakkan terlalu panas semasa operasi.
  • Kolet ER11: Holds the router bit securely.
Close-up of the Genmitsu 710W Compact Router's top section, highlighting the 6-level speed adjusting dial, ON/OFF switch, carbon brush port, fast heat dissipation vents, and 65mm diameter.

Figure 3.4: Key features of the Genmitsu 710W Compact Router.

4. Persediaan dan Pemasangan

4.1 Memasang Penghala

The Genmitsu 710W Compact Router features a 65mm diameter, making it compatible with most CNC engraving machine mounts. Ensure the router is securely fastened in its mount before operation to prevent vibration and ensure precision.

4.2 Installing the Collet and Router Bit

  1. Pastikan penghala dicabut daripada sumber kuasa.
  2. Insert the desired router bit into the ER11 collet. The included collet is 1/8”. Note: 1/4” and 1-8mm collets are not included and must be purchased separately if needed.
  3. Place the collet with the bit into the router's spindle.
  4. Tighten the collet nut using the provided 17mm and 10mm wrenches. Ensure the bit is held securely and precisely centered. Do not overtighten.
ER11 Collet compatibility chart showing various shank diameters (1-8mm, 1/4 inch, 1/8 inch) for different router bits. Note: 1/4 inch and 1-8mm collets are not included.

Figure 4.1: ER11 Collet compatibility with various shank diameters.

4.3 Sambungan Kuasa

Connect the router's power cord to a standard 110V electrical outlet. The 3.5m (11.48 ft) power cord and extension connector provide flexibility for placement. Ensure the power cord is routed safely to avoid entanglement or damage during operation.

5. Arahan Operasi

5.1 Menghidupkan/Mematikan

To power on the router, flip the ON/OFF switch to the 'ON' position. To power off, flip the switch to the 'OFF' position. The router features a soft start, which gradually increases speed upon startup.

5.2 Melaraskan Kelajuan

The router features a 6-level speed adjusting dial. Rotate the dial to select the desired speed setting, ranging from 1 (lowest speed, 6500 RPM) to 6 (highest speed, 30000 RPM). Adjust the speed according to the material being routed and the specific router bit in use.

Genmitsu 710W Compact Router mounted on a CNC machine, illustrating its use for engraving wood. Icons indicate 710W power, 7000-30000 RPM speed range, and fast heat dissipation.

Figure 5.1: Genmitsu 710W Compact Router in operation on a CNC machine.

5.3 Teknik Penghalaan

Always perform test cuts on scrap material to determine optimal speed and feed rates. Ensure the workpiece is securely clamped. Move the router smoothly and consistently to achieve desired results. The router maintains constant torque control for consistent performance under load.

6. Penyelenggaraan

Regular maintenance ensures the longevity and optimal performance of your Genmitsu 710W Compact Router.

6.1 Penggantian Berus Karbon

The router is equipped with long-life carbon brushes, and 4 spare brushes are included. Carbon brushes wear down over time and need replacement when they become too short or if the motor performance degrades. To replace:

  1. Putuskan Kuasa: Always unplug the router from the power source before performing any maintenance.
  2. Locate Brush Ports: Identify the carbon brush ports on the side of the router housing.
  3. Keluarkan Berus Lama: Unscrew the brush caps and carefully pull out the old carbon brushes.
  4. Pasang Berus Baharu: Insert the new carbon brushes, ensuring they are oriented correctly. Replace the brush caps and tighten them securely.

6.2 Pembersihan

After each use, clean the router to remove dust and debris. Use a soft brush or compressed air to clear vents and the collet area. Do not use solvents or harsh chemicals that could damage plastic parts.

6.3 Collet Care

Periodically inspect the ER11 collet and nut for wear or damage. Clean any accumulated dust or resin from the collet to ensure proper bit seating and prevent bits from getting stuck. Ensure wrenches are used correctly and are not bent or damaged, as this can lead to improper tightening and potential issues.

7. Penyelesaian masalah

This section addresses common issues you might encounter with your Genmitsu 710W Compact Router.

MasalahKemungkinan PuncaPenyelesaian
Penghala tidak bermulaNo power supply; ON/OFF switch is off; Worn carbon brushes; Loose brush holders.Check power connection; Ensure switch is ON; Replace carbon brushes; Tighten brush holders securely.
Reduced power or inconsistent speedBerus karbon haus; Lebihan beban; Tetapan kelajuan salah.Replace carbon brushes; Reduce load; Adjust speed dial to a higher setting.
Getaran atau bunyi yang berlebihanLoose router bit; Unbalanced bit; Loose mounting; Axial play in spindle.Ensure bit is securely tightened in collet; Use balanced bits; Check router mounting; If axial play is significant, contact support.
Router bit gets stuck in colletCollet or nut is dirty; Overtightened collet.Clean collet and nut thoroughly; Ensure proper tightening, do not overtighten.
Short circuit or tripping breakerInternal electrical fault; Damaged power cord.Immediately discontinue use. Do not attempt to repair. Contact qualified service personnel or Genmitsu support.

8. Spesifikasi Teknikal

SpesifikasiNilai
JenamaGenmitsu
Nombor ModelGM7100E
Sumber KuasaElektrik Bertali
Voltage110 Volt
Output Kuasa710W
Kelajuan Putaran Maksimum30000 RPM
Tetapan Kelajuan6 Variable Speeds (6500-30000 RPM)
Jenis ColletER11 (1/8” included)
Diameter gelendong65mm
Typical Run-outKurang daripada 0.05mm
Panjang Kord Kuasa3.5m (11.48 ft)
Berat Barang2.04 Kilogram (4.49 paun)
Dimensi Produk13.39 x 7.87 x 5.12 inci
bahanlogam
UPC816550029251

9. Waranti dan Sokongan

For warranty information, technical support, or service inquiries, please contact Genmitsu customer service. Refer to your purchase documentation or the official Genmitsu webtapak untuk butiran hubungan terkini dan syarat jaminan.

Genmitsu products are manufactured by SainSmart. For direct support, you may visit the Genmitsu Store on Amazon or the SainSmart official webtapak.

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