1. Pengenalan
This manual provides essential information for the safe and effective installation, operation, and maintenance of your POLESTAR 12V DC 12,000 lb Electric Winch. Please read this manual thoroughly before using the winch to ensure proper function and to prevent injury or damage.
Image 1.1: POLESTAR 12,000 lb Electric Winch with synthetic rope, fairlead, hook, and wireless remote control.
2. Maklumat Keselamatan
Operating a winch can be hazardous. Adhere to all safety precautions to prevent serious injury or property damage.
- Baca Manual: Fahami semua arahan dan amaran sebelum operasi.
- Pakai Alat Keselamatan: Always wear heavy-duty gloves and eye protection.
- Pastikan Jelas: Maintain a safe distance from the winch, rope, and hook during operation. Never step over a tensioned rope.
- Kapasiti Dinilai: Do not exceed the rated load capacity of 12,000 lbs. Overloading can cause winch failure and injury.
- Sambungan Selamat: Ensure all electrical connections are tight and properly insulated to prevent arcing or short circuits.
- Voltage Pengesanan: The winch features voltage detection and stall load protection. Flashing red and blue LED lights indicate warnings. Heed these alerts immediately.
- Periksa Sebelum Penggunaan: Check the synthetic rope, hook, and all components for damage or wear before each use.
- Pemutus Sambungan Bateri: Always disconnect the vehicle battery before performing any installation or maintenance on the winch.
3. Kandungan Pakej
Sahkan bahawa semua item terdapat dalam pakej:
Image 3.1: Included components: Electric Winch, Aluminum Hawse Fairlead, Clevis Hook, Wireless Remote Control, Corded Remote Control, and a recovery strap.
- POLESTAR 12,000 lb Electric Winch with Synthetic Rope
- Aluminium Hawse Fairlead
- Clevis Hook
- Kawalan Jauh Tanpa Wayar
- Alat Kawalan Jauh Bertali
- Mounting Hardware (Winch: 4×G8, M10-1.50×30mm; Fairlead: 2×G8, M12-1.75×25mm)
- Manual Pengguna
4. Spesifikasi
| Ciri | Spesifikasi |
|---|---|
| Kapasiti Menarik | 12,000 lbs. |
| Motor | 12V DC 7.0 HP Series-Wound |
| Nisbah Gear | 232:1 |
| Jenis Tali | Tali Sintetik |
| Rope Dimensions | 3/8" Diameter x 82' Length |
| Penilaian Kalis Air | berkadar IP68 |
| Dimensi Keseluruhan | 21.3 "X 6.5" X 9.76 " |
| Corak Bolt Pemasangan | 10" x 4.5" |
| Berat Barang | 67.9 paun |
| Bateri Diperlukan | 1 Litium Ion (termasuk untuk alat kawalan jauh) |
Image 4.1: Detailed dimensions for mounting the winch. Overall: 21.3" x 6.5" x 9.76". Mounting bolt pattern: 10" x 4.5".
5. Persediaan dan Pemasangan
Proper installation is crucial for safe and reliable winch operation. If you are unsure about any step, consult a qualified professional.
5.1 Memasang Winch
- Pilih Lokasi: Select a mounting location on your vehicle that can support the winch's weight and pulling forces. Ensure the mounting surface is flat and strong.
- Sahkan Kesesuaian: Confirm that the mounting plate on your vehicle is compatible with the winch's bolt pattern (10" x 4.5").
- Secure Winch: Use the provided M10-1.50×30mm G8 bolts to securely fasten the winch to the mounting plate. Ensure all bolts are tightened to the manufacturer's specifications.
- Install Fairlead: Attach the aluminum hawse fairlead to the mounting plate using the provided M12-1.75×25mm G8 bolts. The fairlead guides the synthetic rope and protects it from abrasion.
5.2 Sambungan Elektrik
Incorrect wiring can cause damage to the winch, vehicle, or lead to fire. Follow these steps carefully:
- Putuskan Sambungan Bateri: ALWAYS disconnect the negative (-) terminal of your vehicle's battery before making any electrical connections.
- Sambungkan Kabel Kuasa: Connect the winch's positive (+) cable (red) to the positive (+) terminal of the vehicle battery. Connect the winch's negative (-) cable (black) to the negative (-) terminal of the vehicle battery or a suitable chassis ground point.
- Sambungan Selamat: Ensure all cable connections are clean, tight, and free from corrosion. Insulate any exposed terminals.
- Sambung semula Bateri: Once all connections are secure and verified, reconnect the negative (-) terminal of the vehicle battery.
6. Arahan Operasi
Familiarize yourself with the winch controls and operating procedures before attempting a recovery.
6.1 Operasi Klac
The clutch allows you to manually free-spool the synthetic rope for quick deployment.
- Sambungkan Klac: Turn the clutch lever to the 'Engage' position to connect the motor to the drum for winching.
- Disengage Clutch (Free Spool): Turn the clutch lever to the 'Disengage' position to allow the rope drum to rotate freely. This enables manual pulling of the rope.
6.2 Penggunaan Alat Kawalan Jauh
The winch comes with both wired and wireless remote controls for convenient operation.
Image 6.1: Wireless remote control for operating the winch from a safe distance.
- Jauh Berwayar: Connect the wired remote to the control box. Use the 'IN' button to retract the rope and the 'OUT' button to extend the rope.
- Jauh Wayarles: Ensure the wireless remote has charged batteries. Press the 'IN' button to retract the rope and the 'OUT' button to extend the rope. Operate from a safe distance, ensuring clear line of sight to the winch and load.
6.3 Prosedur Winching
- Assess Situation: Evaluate the recovery situation, ensuring the anchor point is secure and the path is clear.
- Prepare Rope: Disengage the clutch and pull out enough synthetic rope to reach the anchor point. Attach the clevis hook securely.
- Sambungkan Klac: Pasang semula klac.
- Gunakan Tegangan: Use the remote control to slowly apply tension to the rope, ensuring it spools evenly onto the drum.
- Operasi Pantau: Continuously monitor the winch, rope, and load during operation. Stop immediately if any unusual sounds or movements occur.
- Even Spooling: Guide the rope to spool evenly across the drum. Avoid bunching of the rope on one side.
- Final Retraction: Once the recovery is complete, retract the rope fully and neatly onto the drum. Secure the hook.
7. Penyelenggaraan
Regular maintenance ensures the longevity and safe operation of your winch.
- Pemeriksaan Tali: Regularly inspect the synthetic rope for fraying, cuts, or other damage. Replace the rope if any damage is found.
- Sambungan Elektrik: Periksa semua sambungan elektrik secara berkala untuk memastikan ia ketat dan berkarat. Bersihkan terminal mengikut keperluan.
- Pembersihan Am: Keep the winch clean from dirt, mud, and debris. Use a mild detergent and water, then dry thoroughly.
- Pencegahan kakisan: The winch features an IP68-rated waterproof and corrosion-resistant design. However, regular cleaning and inspection, especially after exposure to harsh conditions, will further extend its lifespan.
- Pelinciran: Consult a professional for internal lubrication if necessary.
8. Penyelesaian masalah
Jika anda menghadapi masalah dengan win anda, rujuk masalah dan penyelesaian biasa berikut:
| Masalah | Kemungkinan Punca | Penyelesaian |
|---|---|---|
| Winch tidak beroperasi | No power, loose electrical connections, faulty remote, engaged clutch | Check battery connections, ensure remote batteries are charged, verify clutch is engaged. Inspect for loose wiring at the solenoid. |
| Winch beroperasi secara perlahan atau dengan kuasa yang berkurangan | Bateri rendah voltage, overloaded, poor electrical connections | Check vehicle battery charge, reduce load, inspect and clean all electrical connections. |
| Winch stops during operation (LEDs flashing) | Overload protection activated, motor overheating | Reduce load, allow winch to cool down. Do not exceed rated capacity. |
| Rope spools unevenly | Lack of guidance during retraction | Manually guide the rope evenly across the drum during retraction. |
9. Waranti dan Sokongan
Your POLESTAR 12V DC 12,000 lb Electric Winch is covered by a Waranti pengilang 1 tahun dari tarikh pembelian.
This warranty covers defects in materials and workmanship under normal use. It does not cover damage resulting from misuse, abuse, accident, unauthorized modifications, or improper installation.
For warranty claims, technical assistance, or general inquiries, please contact POLESTAR customer support through the retailer where the product was purchased or refer to the contact information provided with your product packaging.
