1. Pengenalan
This manual provides essential information for the safe and efficient installation, operation, and maintenance of the Riello Gulliver BS1 1-Stage 16-52 kW Low NOx Gas Burner. Please read this manual thoroughly before attempting any procedures with the burner.
Proper installation, commissioning, and maintenance are crucial for the safe and optimal performance of this device. Adherence to all local and national regulations is mandatory.
2. Maklumat Keselamatan
AMARAN:
- Installation (gas/water), initial commissioning, and maintenance of this device must only be carried out by a qualified HVAC system mechanic in accordance with valid regulations and these instructions.
- Failure to comply with safety instructions can result in serious injury, property damage, or death.
- Ensure the work area is well-ventilated during installation and maintenance.
- Sentiasa putuskan bekalan elektrik sebelum melakukan sebarang servis atau penyelenggaraan.
Simpan manual ini di tempat yang selamat untuk rujukan masa hadapan.
3. Produk Lebihview
Image 1: Riello Gulliver BS1 1-Stage Gas Burner. This image shows the compact, red-cased burner unit with its metallic combustion head.
The Riello Gulliver BS1 is a single-stage monoblock gas burner designed for efficient heating applications. Key features include:
- Bujang-stage monoblock design.
- Suitable for natural gas, convertible to LPG (liquefied petroleum gas).
- Fully automatic operation.
- Flame tube made of stainless steel, resistant to high temperatures.
- Single-phase electric motor, 230 V, 50 Hz.
4. Spesifikasi
Image 2: Technical drawing with dimensions and a table of specifications for various Gulliver models, including BS1.
| Parameter | Nilai |
|---|---|
| Model | Gulliver BS 1 |
| taip | 911 T1 |
| Julat Kuasa | 16-52 kW |
| Kuasa Stages | 1 |
| Dimensi (WxDxH) | 234 x 276 x 295 mm |
| Flame Tube Length | 70-116 mm |
| Flame Tube Diameter | 89 mm |
| Pensijilan | CE-0085 AQ 0409 |
| Injap Gas | MBDLE 055 |
| Sambungan | R 1/2 Inch Max. |
| Tekanan Masuk | 65 mbar |
| Multibloc Gas Valve Features | Integrated components: Filter, Pressure Regulator, Gas Pressure Monitor (shuts off if minimum gas pressure is not met), Safety Valve, Single-stage Operating Valve with Ignition Gas Flow Control (fast opening) and slow opening of main gas volume. |
| Pendawaian | Ready for plug-in connection. |
| Bebibir | Pre-assembled connection flange to the burner. |
| Kelulusan | Joint approval for burner and gas valve. |
5. Persediaan dan Pemasangan
The Riello Gulliver BS1 burner comes with a Multibloc Gas Valve and assembly and operating instructions. It is crucial that installation is performed by a qualified professional.
5.1 Pemeriksaan Pra-Pemasangan
- Verify that the burner model matches the requirements of the heating appliance.
- Ensure all components listed in the delivery scope are present.
- Check for any visible damage to the burner or its components.
5.2 Mounting the Burner
Mount the burner securely to the boiler or heating appliance using the pre-assembled connection flange. Ensure a gas-tight seal according to relevant standards.
5.3 Sambungan Gas dan Elektrik
- Connect the gas supply to the Multibloc Gas Valve (R 1/2 Inch Max. inlet pressure: 65 mbar).
- Perform a gas leak test after connection.
- Connect the burner to a 230 V, 50 Hz single-phase electrical supply. The burner is supplied ready for plug-in connection.
- Pastikan pembumian yang betul.
5.4 Pentauliahan Permulaan
Initial commissioning must be performed by a qualified technician. This involves:
- Adjusting the burner for optimal combustion based on the heating appliance's requirements.
- Checking all safety devices and controls.
- Verifying proper flame detection and ignition sequence.
6. Arahan Operasi
The Riello Gulliver BS1 burner operates automatically once properly installed and commissioned. Users should be aware of the following:
6.1 Starting the Burner
- Ensure the heating system is filled and vented.
- Turn on the main power supply to the burner.
- Set the thermostat or control system to demand heat. The burner will initiate its automatic start-up sequence.
6.2 Shutting Down the Burner
- To temporarily stop operation, lower the thermostat setting or turn off the heating demand.
- For extended shutdown or maintenance, turn off the main power supply to the burner at the dedicated switch.
- For complete system shutdown, close the main gas supply valve.
6.3 Petunjuk Ralat
The burner is equipped with a control box that indicates operational status and potential faults. Refer to the detailed operating instructions provided with the burner for specific error codes and their meanings.
7. Penyelenggaraan
Regular maintenance is essential for the safe, efficient, and long-lasting operation of your Riello Gulliver BS1 burner. Maintenance must be performed by a qualified HVAC system mechanic.
7.1 Penyelenggaraan Tahunan
- Combustion Analysis: Check and adjust combustion parameters (CO2, O2, CO, flue gas temperature) to ensure optimal efficiency and low emissions.
- Burner Head and Flame Tube Cleaning: Inspect and clean the burner head, flame tube, and ignition electrodes to remove any soot or deposits.
- Fan and Air Inlet Cleaning: Clean the fan impeller and air inlet grilles to ensure proper airflow.
- Gas Valve Inspection: Check the gas valve and associated components for proper operation and leaks.
- Sambungan Elektrik: Periksa semua sambungan elektrik untuk kesesakan dan tanda haus.
- Peralatan keselamatan: Test all safety devices, including the gas pressure monitor and flame sensor.
7.2 User Checks (Daily/Weekly)
- Observe the burner's operation for any unusual noises or smells.
- Check the pressure gauge on the heating system.
- Ensure the area around the burner is clear of obstructions and flammable materials.
8. Penyelesaian masalah
If the burner malfunctions, consult the detailed troubleshooting guide in the original operating instructions. Below are some common issues and general advice:
| Masalah | Kemungkinan Punca | Tindakan |
|---|---|---|
| Pembakar tidak bermula | No power supply, thermostat not calling for heat, safety lockout, gas supply off. | Check power, thermostat setting, gas valve. Reset burner if in lockout (refer to manual). If problem persists, contact a qualified technician. |
| Burner starts but locks out quickly | No flame detected, insufficient air/gas mixture, faulty ignition. | Do NOT attempt to fix yourself. This requires a qualified technician to inspect and adjust the burner. |
| Bunyi atau bau yang luar biasa | Combustion issues, mechanical fault, gas leak. | Immediately shut off gas supply and power. Ventilate the area. Do NOT attempt to restart. Contact emergency services and a qualified technician. |
For any issues beyond simple checks, always contact a qualified and certified HVAC technician. Do not attempt repairs yourself.
9. Waranti dan Sokongan
For warranty information, please refer to the documentation provided at the time of purchase or contact your seller. Riello products are known for their quality and reliability.
For technical support, spare parts, or service, please contact your authorized Riello dealer or a qualified HVAC system mechanic. Ensure to provide the model number (71300) and serial number of your burner when seeking support.
You can find more information and contact details on the official Riello webtapak: www.riello.com
