HITBOX 200A MIG Welder Instruction Manual

1. Maklumat Keselamatan

Always read and understand all safety warnings and instructions before operating the HITBOX 200A MIG Welder. Failure to follow these instructions may result in electric shock, fire, serious injury, or death.

• Kejutan elektrik: Welding current can cause electric shock. Do not touch live electrical parts. Wear dry, insulating gloves.
• Asap dan Gas: Welding produces fumes and gases. Work in a well-ventilated area. Use local exhaust or ventilation.
• Sinar Arka: Arc rays can burn eyes and skin. Wear a welding helmet with appropriate shade and protective clothing.
• Kebakaran dan Letupan: Welding can cause fire or explosion. Keep flammable materials away from the welding area. Have a fire extinguisher readily available.
• Bahagian Panas: Welded parts are hot. Allow them to cool before handling.

2. Produk Lebihview

The HITBOX 200A MIG Welder is a versatile 5-in-1 smart welding machine designed for MIG, MAG, LIFT TIG, and Stick (MMA) welding processes. It features a colorful LCD screen for easy operation and supports dual voltage input (110V/220V).

Figure 2.1: HITBOX 200A MIG Welder and standard accessories including ground clamp, MIG torch, power cable, and welding wire.

2.1 Panel Depan dan Belakang

Figure 2.2: Front panel showing welding connections and control knobs. Rear panel showing power switch, AC36V output, and gas inlet.

• Panel Depan: Features the colorful LCD display, welding voltage and wire speed adjustment knobs, multi-function/selection button, MIG torch connection, and positive/negative output terminals.
• Panel belakang: Includes the main power switch, AC 110V/220V input, gas inlet, and cooling fan.

3. Persediaan

3.1 Membongkar dan Pemeriksaan

Tanggalkan mesin kimpal dan semua aksesori daripada pembungkusan dengan berhati-hati. Periksa sebarang kerosakan penghantaran. Laporkan sebarang kerosakan kepada pembekal anda dengan segera.

Verify that all components listed in the packing list are present:

• HITBOX 200A MIG Welder Unit
• Obor Kimpalan MIG
• Tanah Clamp
• Electrode Holder (for Stick/MMA welding)
• Hos Gas
• Petua MIG Tambahan
• Kabel Kuasa

3.2 Sambungan Kuasa

Ensure the power switch on the rear panel is in the "OFF" position before connecting to power. This welder supports dual voltage (110V/220V) and automatically detects the input voltage.

1. Connect the power cable to the appropriate power outlet (110V or 220V). Ensure the outlet has sufficient amperage capacity (e.g., 40A breaker for full output).
2. Press the power switch on the rear panel to the "ON" position. The LCD display will illuminate.

3.3 Sambungan Aksesori

Proper connection of welding accessories is crucial for safe and effective operation. Refer to the connection diagrams below for different welding modes.

Figure 3.1: Connection modes for MIG (Gas/Gasless), MMA, and Lift TIG welding. Note the polarity changes for different processes.

• MIG Welding (Gasless Flux Core): Sambungkan tanah clamp ke terminal positif (+) dan obor MIG ke terminal negatif (-).
• MIG Welding (Gas Shielded): Sambungkan tanah clamp to the negative (-) terminal and the MIG torch to the positive (+) terminal. Connect the gas hose from your gas cylinder to the gas inlet on the rear panel.
• Kimpalan Kayu (MMA): Sambungkan pemegang elektrod ke terminal positif (+) dan penutup pembumianamp ke terminal negatif (-).
• Angkat Kimpalan TIG: Connect the TIG torch to the negative (-) terminal and the ground clamp to the positive (+) terminal. (Note: TIG torch is sold separately).

4. Arahan Operasi

4.1 Panel Kawalan Selesaiview

The HITBOX 200A features an intuitive colorful LCD display and control knobs for precise adjustments.

Figure 4.1: The control panel features a digital display for current and voltage, a multi-function/selection button, and adjustment knobs for welding voltage dan kelajuan wayar.

• Paparan Digital: Shows current (Amps) dan jldtage (Volts) settings.
• Multi-function/Selection Button: Press to cycle through welding modes (MIG, MMA, LIFT TIG, Flux Core, Mixed Gas).
• Kimpalan VoltagTombol e: Melaraskan vol kimpalantage.
• Wire Speed Knob: Adjusts the wire feed speed (for MIG modes) or current (for MMA/TIG).

4.2 Pemilihan Mod Kimpalan

Use the multi-function/selection button to choose your desired welding process. The selected mode will be highlighted on the colorful LCD screen.

Figure 4.2: The upgraded colorful panel clearly displays the active welding mode and parameters, making selection straightforward.

• MIG (CO2/MIX): For gas-shielded MIG welding with CO2 or mixed gas.
• FLUKS: For gasless flux-cored welding.
• MMA: For Stick welding.
• TIG LIFT: For Lift TIG welding (requires separate TIG torch).

4.3 Pelarasan Parameter

Laraskan kimpalan voltage and wire speed (or current for MMA/TIG) using the respective knobs. The display will show real-time values.

Figure 4.3: Adjusting the welding voltage knob to fine-tune the output for MIG welding. Recommended voltage ranges for MIG gas, gasless, and mixed gas are displayed.

Refer to the welding thickness chart for recommended settings:

Figure 4.4: This chart provides general guidelines for welding thickness across different modes: MIG (1-8mm), LIFT TIG (1-6mm), and MMA (2-12mm).

4.4 Welding Wire Compatibility

The machine is compatible with 0.8mm-1.0mm rolls of solid core wire and flux core wire.

Figure 4.5: Illustration of compatible welding wire types and sizes (0.8mm-1.0mm) for both flux core and solid core applications.

Ensure the correct drive roller is installed for the wire size and type being used. The machine features automatic wire feeding.

Figure 4.6: The internal mechanism for automatic wire feeding, ensuring smooth and consistent wire delivery during welding operations.

4.5 Multi-Process Welding Capabilities

The HITBOX 200A supports various welding processes, making it suitable for a wide range of applications on materials like carbon steel, iron, and stainless steel.

Figure 4.7: Visual representation of the welder's multi-process capabilities, including ARC/MMA (20-200A), MIG Gas (40-200A), LIFT TIG (16-200A), and MIG Gasless (60-200A).

5. Penyelenggaraan

5.1 Penyelenggaraan Am

• Pembersihan: Regularly clean the machine's exterior with a soft, dry cloth. Ensure ventilation openings are free from dust and debris.
• Kipas: Check the cooling fan for obstructions and ensure it operates freely.
• Kabel dan Sambungan: Inspect all welding cables, power cords, and connections for damage, fraying, or loose contacts before each use. Replace damaged components immediately.
• Pengumpan Kawat: Keep the wire feeder mechanism clean and free of dust or metal shavings to ensure smooth wire feeding.

5.2 Penyimpanan

When not in use, store the welder in a dry, clean environment, away from direct sunlight, moisture, and extreme temperatures. Disconnect all cables and store them neatly.

6. Penyelesaian masalah

This section provides solutions for common issues. For more detailed troubleshooting, refer to the full user guide PDF.

7. Spesifikasi

Key technical specifications for the HITBOX 200A MIG Welder.

8. Waranti dan Sokongan

8.1 Maklumat Waranti

HITBOX products are manufactured to high-quality standards. For specific warranty terms and conditions, please refer to the warranty card included with your product or visit the official HITBOX webtapak.

8.2 Sokongan Pelanggan

If you encounter any issues or have questions regarding your HITBOX 200A MIG Welder, please contact HITBOX customer support. You can find contact information on the official HITBOX webtapak atau melalui platform pembelian anda.

For a comprehensive guide, download the official User Guide (PDF) from di sini.