Pedrollo 4CR 100-N Multistage Manual Pengguna Pam Empar

1. Pengenalan

This manual provides essential information for the safe and efficient installation, operation, and maintenance of your Pedrollo 4CR 100-N Multistage Centrifugal Pump. Please read this manual thoroughly before installation or use and keep it for future reference.

1.1 Tujuan Penggunaan

The Pedrollo 4CR 100-N pump is designed for use with clean water and liquids that are not chemically aggressive to the materials from which the pump is made. It is suitable for domestic and civil applications, including water distribution in conjunction with small and medium pressure sets, garden watering, and irrigation systems. Its quiet operation makes it ideal for residential environments.

1.2 Application Limits

• Liquid temperature: -0°C to +40°C
• Ambient temperature: Up to +40°C
• Manometric suction lift: Up to 7 meters maximum
• Tekanan kerja maksimum: 7 bar
• Continuous service: S1

2. Arahan Keselamatan

Always observe the following safety precautions to prevent personal injury and damage to the pump.

• Ensure the pump is installed by qualified personnel in accordance with local regulations and standards.
• Putuskan sambungan kuasa sebelum melakukan sebarang kerja pemasangan, penyelenggaraan atau pembaikan.
• Do not operate the pump dry; ensure it is always primed with water before starting.
• Lindungi pam daripada suhu beku.
• Ensure proper grounding of the electrical connection.
• Do not use the pump for flammable, corrosive, or explosive liquids.

3. Membongkar dan Pemeriksaan

1. Tanggalkan pam dari pembungkusannya dengan berhati-hati.
2. Inspect the pump for any visible damage that may have occurred during transit. If damage is found, contact your supplier immediately.
3. Sahkan bahawa semua komponen yang disenaraikan dalam senarai pembungkusan ada.

4. Pemasangan

4.1 Mechanical Installation (Plumbing)

• Mount the pump on a solid, level surface to minimize vibration.
• Ensure the pump is installed in a dry, well-ventilated area, protected from direct sunlight and adverse weather conditions.
• Use pipes of adequate diameter to avoid excessive pressure drops. The inlet and outlet connections are 1 inch.
• Install a foot valve with a strainer on the suction line to prevent debris from entering the pump and to maintain prime.
• Ensure all pipe connections are airtight to prevent air leaks, which can affect pump performance.
• Install isolation valves on both suction and discharge lines for easier maintenance.

4.2 Sambungan Elektrik

• The pump requires a three-phase 400V, 50Hz power supply.
• Electrical connections must be performed by a qualified electrician in compliance with local electrical codes.
• Pastikan bekalan kuasa sepadan dengan voltan pamtage dan penilaian kekerapan.
• Install appropriate circuit breakers or fuses for motor protection.
• Connect the pump to a properly grounded electrical system.
• Verify the motor's rotation direction. If incorrect, reverse two of the phase wires.

Rajah 1: Technical diagram illustrating the pump's dimensions, characteristic curves, and component breakdown. This image provides critical information for installation planning and understanding performance.

5. Persediaan

1. Menyuburkan Pam: Before initial startup, completely fill the pump casing and the suction line with clean water through the priming port. This is crucial to prevent dry running.
2. Semak Kebocoran: After filling, inspect all connections for any leaks.
3. Pemeriksaan Kuasa: Briefly turn on the power to check the motor's rotation direction. If the rotation is incorrect (e.g., indicated by a label or arrow on the motor), immediately turn off the power and reverse two of the phase wires.

6. Arahan Operasi

1. Memulakan Pam: Ensure the pump is fully primed. Open the discharge valve slightly, then switch on the power. Gradually open the discharge valve completely once the pump is running smoothly.
2. Pemantauan: During operation, monitor for unusual noises, excessive vibration, or leaks. Ensure the pump is delivering water at the expected flow and pressure.
3. Menghentikan Pam: Close the discharge valve, then switch off the power.
4. Penutupan Lanjutan: If the pump will be out of service for an extended period, especially in freezing conditions, drain all water from the pump and piping to prevent damage.

7. Penyelenggaraan

Penyelenggaraan yang kerap memastikan prestasi optimum dan memanjangkan jangka hayat pam.

• Pemeriksaan Berkala: Periodically check for leaks, unusual noises, or vibrations.
• Kebersihan: Pastikan pam dan motor bebas daripada habuk dan serpihan untuk memastikan penyejukan yang betul.
• Injap Kaki/Penapis: Inspect and clean the foot valve strainer regularly to prevent blockages.
• Musim sejuk: In areas prone to freezing, drain the pump and associated piping completely or protect them from freezing temperatures.
• Servis profesional: For internal component inspection or replacement (e.g., seals, bearings), consult a qualified service technician.

8. Penyelesaian masalah

Bahagian ini menangani isu biasa yang mungkin anda hadapi.

9. Spesifikasi Teknikal

Detailed specifications for the Pedrollo 4CR 100-N Multistage Pam Empar.

Rajah 2: The Pedrollo 4CR 100-N Multistage Centrifugal Pump, featuring a stainless steel body and a robust electric motor.

10. Waranti dan Sokongan

For warranty information, please refer to the documentation provided at the time of purchase or contact your authorized Pedrollo dealer. For technical support, spare parts, or service, please contact your local Pedrollo service center or the retailer from whom you purchased the pump. Always provide the model number (4CR 100-N) and part number (43CR1004A) when seeking support.