Hypertherm 220006 Nozzle Instruction Manual

1. Pengenalan

This manual provides essential information for the proper use, installation, and maintenance of the Hypertherm 220006 Unshielded Extended 40 Amp Nozzle. Adhering to these instructions will ensure optimal performance and extend the lifespan of your consumables. Always refer to your plasma cutting system's main operating manual for comprehensive safety and operational guidelines.

2. Produk Lebihview

The Hypertherm 220006 Nozzle is a critical consumable component designed for plasma cutting applications. It is an unshielded, extended nozzle rated for 40 Amp operation, suitable for both handheld and mechanized plasma torches. This package contains five (5) nozzles.

Keserasian: This nozzle is specifically designed for use with Hypertherm Powermax1000, Powermax1250, T60, T60M, T80, and T80M plasma torches.

This image displays the Hypertherm 220006 Nozzle product packaging. The package clearly indicates 'Hypertherm' as the brand, '220006' as the part number, and 'Contains: 5' to denote the quantity. Key specifications are visible, including 'Part type: Nozzle', 'Amperage: 40 A', 'Processes: Unshielded', and 'Torch type: Handheld or Mechanized'. It also lists compatibility with 'PMX1000/1250/1650/RT60/RT80' torch series. A 'Made in USA' quality seal is also present.

3. Maklumat Keselamatan

Plasma cutting involves inherent risks. Always prioritize safety. Consult your plasma cutter's main instruction manual for comprehensive safety guidelines. Key safety considerations include:

• Kejutan Elektrik: Ensure proper grounding and never operate equipment with damaged cables or connections.
• Asap dan Gas: Work in a well-ventilated area to avoid inhaling hazardous fumes. Use fume extraction systems if necessary.
• Terbakar: Wear appropriate personal protective equipment (PPE), including flame-resistant clothing, gloves, and safety shoes.
• Eye and Skin Protection: Always use a welding helmet with the correct shade filter and protective eyewear to shield against intense light and UV radiation.
• Bahaya Kebakaran: Keep flammable materials away from the cutting area.

4. Persediaan dan Pemasangan

Proper installation of the nozzle is crucial for safe and effective operation.

1. Matikan: Ensure the plasma cutting system is completely powered off and disconnected from the power source before handling any torch components.
2. Keluarkan Bahan Habis Pakai Lama: Carefully unscrew and remove the retaining cap, swirl ring, electrode, and the old nozzle from the torch head. Inspect other components for wear.
3. Pasang Muncung Baharu: Insert the new Hypertherm 220006 nozzle into its designated position on the torch head. Ensure it seats correctly and is aligned.
4. Pasang Semula Obor: Reinstall the electrode, swirl ring, and retaining cap. Hand-tighten the retaining cap firmly to ensure good electrical contact and proper gas sealing. Do not overtighten.
5. Periksa: Visually inspect the assembled torch to confirm all components are correctly in place.

5. Arahan Operasi

Once the nozzle is correctly installed, follow these guidelines for operation:

• Amperage Setting: This nozzle is designed for 40 Amp operation. Ensure your plasma cutter is set to the appropriate 40 Amp output for optimal performance and nozzle life.
• Process Type: This is an unshielded nozzle. Be aware of the cutting characteristics associated with unshielded consumables, which typically offer good visibility of the arc and cut path.
• Jenis Obor: Suitable for both handheld and mechanized cutting applications. Adjust cutting parameters (speed, standoff distance) according to your specific application and material thickness.
• Keserasian Bahan: Refer to your plasma cutter's manual for recommended cutting parameters for various materials (e.g., mild steel, stainless steel, aluminum).

6. Penyelenggaraan dan Penggantian

Regular inspection and timely replacement of the nozzle are essential for maintaining cut quality and efficiency.

• Pemeriksaan: Before each use, inspect the nozzle orifice for signs of wear, such as enlargement, ovaling, or damage. A worn nozzle will result in poor cut quality, excessive dross, and reduced cutting speed.
• Pembersihan: While nozzles are consumables, light carbon buildup can sometimes be gently removed with a non-abrasive tool if it does not damage the orifice. However, significant wear necessitates replacement.
• Penggantian: Replace the nozzle when the orifice shows visible signs of wear or when cut quality deteriorates significantly. It is often recommended to replace the electrode simultaneously with the nozzle for balanced wear and optimal performance.

7. Penyelesaian masalah

Most issues related to consumables stem from wear or incorrect installation. If you experience problems, consider the following:

• Poor Cut Quality / Excessive Dross: Often indicates a worn nozzle or electrode. Replace both.
• Jangka Hayat Boleh Digunakan Pendek: Check for correct amperage settings, proper standoff distance, and clean, dry air supply. Ensure the retaining cap is tightened correctly.
• No Arc / Intermittent Arc: Verify all torch components (nozzle, electrode, swirl ring, retaining cap) are correctly installed and tightened. Check for proper grounding of the workpiece.

For more complex issues, refer to your plasma cutting system's comprehensive troubleshooting guide.

8. Spesifikasi

9. Waranti dan Sokongan

Hypertherm products are manufactured to high standards. For specific warranty information regarding your Hypertherm consumables, please refer to the documentation provided with your plasma cutting system or visit the official Hypertherm website. For technical assistance or customer support, you may contact Hypertherm directly or visit their brand page: Hypertherm Brand Page.