Scheppach DM460T Lathe User Manual

1. Pengenalan

This manual provides essential information for the safe and efficient operation, setup, and maintenance of your Scheppach DM460T Lathe. Please read these instructions thoroughly before operating the machine to ensure proper use and to prevent injury or damage.

The Scheppach DM460T lathe is designed for hobbyists and model makers requiring precision in woodturning. It features a solid cast iron frame and a powerful 550 Watt induction motor for vibration-free operation. Key features include a robust cast frame, 5 speed settings for various materials, a smooth-running 0.75 HP motor, and a compact, lightweight design for portability. The bed, tailstock, and tool rests are constructed from cast iron.

Figure 1: Scheppach DM460T Lathe, a robust woodturning machine.

2. Arahan Keselamatan

Sentiasa patuhi langkah berjaga-jaga keselamatan asas untuk mengurangkan risiko kebakaran, kejutan elektrik dan kecederaan diri. Simpan manual ini untuk rujukan masa hadapan.

2.1 Keselamatan Am

• Read and understand all instructions before operating the lathe.
• Pakai peralatan pelindung diri (PPE) yang sesuai, termasuk cermin mata keselamatan, perlindungan pendengaran dan topeng habuk.
• Pastikan kawasan kerja bersih, terang dan bebas daripada halangan.
• Jauhkan kanak-kanak dan orang yang tidak dibenarkan dari mesin.
• Jangan kendalikan mesin di bawah pengaruh dadah, alkohol atau ubat-ubatan.
• Secure the workpiece firmly before turning.
• Jangan biarkan mesin berjalan tanpa pengawasan.
• Putuskan sambungan kuasa sebelum membuat pelarasan, menukar aksesori atau melakukan penyelenggaraan.

2.2 Keselamatan Elektrik

• Pastikan bekalan kuasa sepadan dengan voltage specified on the machine's rating plate (230 V).
• Jangan dedahkan mesin kepada hujan atau keadaan basah.
• Elakkan menggunakan mesin dalam damp atau lokasi basah.
• Do not abuse the power cord. Never use the cord for carrying, pulling, or unplugging the machine.
• Jauhkan kord kuasa daripada haba, minyak, tepi tajam atau bahagian yang bergerak.

3. Komponen Selesaiview

Familiarize yourself with the main components of the Scheppach DM460T Lathe:

• Stok kepala: Contains the motor, spindle, and speed control.
• gelendong: The rotating shaft that holds the workpiece.
• Tailstock: Supports the free end of the workpiece, adjustable along the bed.
• Lathe Bed: The main frame providing stability and guiding the tailstock and tool rest.
• Alat Rehat: Adjustable support for turning tools during operation.
• Motor: 550 Watt induction motor providing power for turning.
• Kawalan Kelajuan: Mechanism to select one of the 5 available spindle speeds.
• Suis Hidup/Mati: Power control for the machine.

Figure 2: Main components of the Scheppach DM460T Lathe. The headstock is on the left, tailstock on the right, and the tool rest is in the center.

4. Persediaan

4.1 Membongkar dan Pemeriksaan

1. Keluarkan semua komponen dari pembungkusan dengan berhati-hati.
2. Inspect for any shipping damage. Report any damage to your supplier immediately.
3. Pastikan semua bahagian yang disenaraikan dalam senarai pembungkusan ada.

4.2 Mounting the Lathe

1. Place the lathe on a sturdy, level workbench or stand capable of supporting its weight (approx. 38 kg).
2. Secure the lathe to the workbench using appropriate fasteners through the mounting holes in the base. This prevents movement during operation.

4.3 Sambungan Kuasa

• Connect the power cord to a grounded 230 V AC outlet.
• Ensure the power switch is in the "OFF" position before plugging in the machine.

4.4 Optional Bed Extension

The DM460T lathe can be extended to accommodate longer workpieces. If using the optional bed extension, follow the manufacturer's instructions for secure attachment.

Figure 3: Scheppach DM460T Lathe illustrating the attachment of an optional bed extension for increased workpiece capacity.

5. Arahan Operasi

5.1 Selecting Spindle Speed

The DM460T offers 5 spindle speeds to suit various materials and turning operations. Adjust the belt position on the pulleys inside the headstock to change speeds. Always disconnect power before adjusting belts.

• Available speeds: 650, 1100, 1450, 2000, 3000 RPM.
• Use lower speeds for larger diameter workpieces, roughing cuts, or harder woods.
• Use higher speeds for smaller diameter workpieces, finishing cuts, or softer woods.

5.2 Mounting a Workpiece

1. Ensure the workpiece is balanced and free of defects that could cause it to break apart during turning.
2. Mount the workpiece securely between the headstock drive center and the tailstock live center.
3. Tighten the tailstock firmly to hold the workpiece in place.
4. Rotate the workpiece by hand to ensure it clears the tool rest and bed.

Figure 4: A workpiece securely mounted between the headstock and tailstock on the Scheppach DM460T Lathe, ready for turning.

5.3 Adjusting the Tool Rest

• Position the tool rest as close as possible to the workpiece without touching it.
• Adjust the height of the tool rest so that the cutting edge of your turning tool is slightly above the center line of the workpiece.
• Ensure the tool rest is securely locked in position before starting the lathe.

5.4 Bermula dan Berhenti

• Before starting, ensure all adjustments are tight and the workpiece is secure.
• Turn the lathe ON using the designated power switch.
• Allow the machine to reach full speed before beginning to cut.
• To stop, turn the lathe OFF using the power switch and wait for the spindle to come to a complete stop before approaching the workpiece.

6. Penyelenggaraan

Regular maintenance ensures the longevity and safe operation of your lathe. Always disconnect the machine from the power supply before performing any maintenance.

6.1 Pembersihan

• After each use, clean wood dust and chips from the lathe bed, headstock, tailstock, and motor housing.
• Use a brush or compressed air. Avoid using water or solvents that could damage electrical components or painted surfaces.

6.2 Pelinciran

• Periodically apply a light coat of machine oil to the lathe bed and tailstock quill to ensure smooth movement.
• Do not over-lubricate, as excess oil can attract dust.

6.3 Belt Inspection and Replacement

• Regularly inspect the drive belt for wear, cracks, or damage.
• If the belt shows signs of wear, replace it with an original Scheppach replacement part to maintain optimal performance.

7. Penyelesaian masalah

This section addresses common issues you might encounter with your Scheppach DM460T Lathe.

8. Spesifikasi

9. Waranti dan Sokongan

For warranty information, technical support, or to order replacement parts, please contact your authorized Scheppach dealer or visit the official Scheppach webtapak. Simpan resit pembelian anda sebagai bukti pembelian.