Telwin Bimax 152 Turbo MIG-MAG Welder Instruction Manual

1. Pengenalan

This manual provides essential information for the safe and effective operation, setup, and maintenance of your Telwin Bimax 152 Turbo MIG-MAG Welder. This machine is designed for both FLUX (no gas) and MIG-MAG (gas) wire welding processes. It features thermostatic protection for enhanced safety and durability.

Sila baca manual ini dengan teliti sebelum mengendalikan mesin kimpal untuk memastikan penggunaan yang betul dan untuk mengelakkan kecederaan atau kerosakan pada peralatan.

2. Produk Lebihview

The Telwin Bimax 152 Turbo is a compact and portable wire welder, equipped with wheels and a handle for easy transport. The front panel provides access to controls and connections necessary for welding operations.

An image showing the red Telwin Bimax 152 Turbo welder unit with its control panel, wheels, handle, and the attached MIG torch and ground clamp.

Komponen Utama:

• Unit Utama: The red housing containing the welding power source and wire feeder.
• Panel Kawalan: Located on the front, featuring regulation knobs and switches.
• MIG Torch (TW160): For delivering welding wire and shielding gas (if applicable) to the weld area.
• Tanah Clamp: For establishing an electrical connection to the workpiece.
• Roda dan Pemegang: Untuk kebolehgunaan.

Ciri Panel Kawalan:

• Regulation Knob: Adjusts welding current/voltage settings (4 positions).
• GAS/NO GAS Switch: Selects between MIG-MAG (gas) and FLUX (no gas) welding modes.
• Suis kuasa: Turns the welder on and off.
• Thermostatic Protection Indicator: Illuminates when the unit overheats, indicating a temporary shutdown.

3. Persediaan

Proper setup is crucial for safe and effective welding. Follow these steps carefully:

3.1 Sambungan Kuasa

• Ensure the welder is connected to a single-phase 230 V, 50/60 Hz power supply.
• Verify that the power outlet is adequately fused (16 A recommended).

Pemasangan 3.2 Kawat

Install the appropriate welding wire according to your material and welding process:

• Steel Welding Wire: 0.6 - 0.8 mm diameter.
• Stainless Steel Welding Wire: Diameter 0.8 mm.
• Aluminum Welding Wire: 0.8 - 1 mm diameter.
• Flux-Cored Welding Wire: 0.8 - 1.2 mm diameter.

Follow the internal diagrams for correct wire feeding and tension adjustment.

3.3 Gas Connection (for MIG-MAG Welding)

• For MIG-MAG welding, connect the appropriate shielding gas cylinder to the welder's gas inlet.
• Ensure all gas connections are secure and leak-free.
• Set the GAS/NO GAS switch to the 'GAS' position.

3.4 Polarity Inversion (for FLUX Welding)

When using FLUX (no gas) wire, it is often necessary to invert the polarity of the torch. Refer to the internal wiring diagram or specific instructions for your flux-cored wire to ensure correct polarity for optimal welding performance and to avoid spatter.

• Set the GAS/NO GAS switch to the 'NO GAS' position.

3.5 Sambungan Aksesori

• Connect the MIG torch (TW160) to the designated port on the front panel.
• Pasang tanah tanahamp (Colorado 150B) to the workpiece, ensuring a clean, direct metal-to-metal contact for a good electrical circuit.

4. Arahan Operasi

Once the welder is properly set up, follow these steps for operation:

4.1 Menghidupkan

• Turn on the main power switch on the control panel.

4.2 Setting Welding Parameters

• Use the regulation knob to select one of the 4 available welding current/voltage positions. The optimal setting depends on the material thickness and wire diameter.
• Adjust wire feed speed as needed (usually controlled internally or via the torch trigger).

4.3 Proses Kimpalan

• Position the MIG torch at the starting point of the weld.
• Press the torch trigger to initiate the arc and wire feed.
• Maintain a consistent travel speed and torch angle for a uniform weld bead.
• Lepaskan picu untuk menghentikan kimpalan.

4.4 Thermostatic Protection

The welder is equipped with thermostatic protection. If the unit overheats due to prolonged use, the protection system will activate, and the indicator light will illuminate. The welder will automatically shut down until it cools to a safe operating temperature. Allow the unit to cool down before resuming operation.

5. Penyelenggaraan

Penyelenggaraan tetap memastikan umur panjang dan prestasi optimum pengimpal anda.

• Pembersihan: Periodically clean the exterior of the welder with a dry cloth. Ensure ventilation openings are free from dust and debris.
• Obor dan Tanah Clamp: Inspect the MIG torch and ground clamp for wear or damage. Replace consumables (contact tips, nozzles) as needed. Ensure the ground clamp membuat hubungan yang baik.
• Pengumpan Kawat: Keep the wire feeder mechanism clean and free of dust or wire shavings. Check the wire guide and drive rollers for wear.
• Sambungan: Regularly check all electrical and gas connections for tightness and integrity.

Always disconnect the welder from the power supply before performing any maintenance.

6. Penyelesaian masalah

Bahagian ini menangani isu biasa yang mungkin anda hadapi semasa operasi.

• Tiada Kuasa: Check the power cable, wall outlet, and the welder's main power switch. Ensure the fuse is not tripped.
• Tiada Lengkungan/Lengkungan Lemah:
  • Pastikan tanah clamp is securely attached to the workpiece and has good electrical contact.
  • Check the contact tip for blockage or wear.
  • Verify correct welding parameters (current/voltage) for the material and wire.
  • For FLUX welding, ensure correct polarity. Incorrect polarity can lead to excessive spatter and poor weld quality.
• Isu Pemberian Kawat:
  • Check wire spool for tangles or improper loading.
  • Ensure drive rollers are clean and have adequate tension.
  • Inspect the torch liner for blockages or kinks.
• Welder Shuts Down (Thermostatic Protection): Allow the unit to cool down. Ensure adequate ventilation around the welder. Reduce duty cycle if continuously welding for long periods.

Jika masalah berterusan, rujuk juruteknik servis yang berkelayakan.

7. Spesifikasi

8. Termasuk Aksesori

The Telwin Bimax 152 Turbo welder typically includes the following accessories:

• Cable 16 MMQ, 1.8 M (Part No. 124502)
• Colorado 150B Ground Clamp, 150A (Part No. 712001)
• Chipping Hammer/Brush (Part No. 712139)
• TW160 MIG Torch, 2M (Part No. 742402)

9. Waranti dan Sokongan

For information regarding warranty coverage, service, or technical support, please refer to the warranty card included with your product or contact Telwin customer service directly. Keep your purchase receipt as proof of purchase.