1. Produk Lebihview
The Proxxon 2224419 Pliers Set is designed for use with the Proxxon PD-400 lathe. This set, often referred to as a collet set, provides a precise method for holding workpieces during turning operations. It includes a variety of collet sizes to accommodate different material diameters, ensuring secure and accurate machining.
Rajah 1: The complete Proxxon 2224419 Pliers Set, including various collets and the collet chuck assembly. This set is essential for precision turning on the PD-400 lathe.
2. Persediaan dan Pemasangan
Proper installation of the collet set is crucial for safe and accurate operation. Follow these steps to set up the Proxxon 2224419 Pliers Set on your PD-400 lathe:
- Penyediaan: Ensure the lathe spindle and the collet chuck are clean and free from debris or burrs. A clean surface ensures proper seating and concentricity.
- Mounting the Collet Chuck: Carefully insert the collet chuck into the lathe's spindle taper. Ensure it is fully seated. Some collet chucks may require a drawbar to secure them from the rear of the spindle. Refer to your PD-400 lathe's manual for specific instructions on mounting spindle accessories.
- Selecting a Collet: Choose the appropriate collet size that matches the diameter of your workpiece. The collet should fit snugly around the workpiece without excessive force.
- Inserting the Collet: Insert the selected collet into the collet chuck. Ensure it is properly aligned with the keyway or anti-rotation feature if present.
- Securing the Workpiece: Insert the workpiece into the collet. Tighten the collet nut (or equivalent mechanism) by hand until the workpiece is held securely. Do not overtighten, as this can damage the collet or workpiece.
Rajah 2: Satu jarak dekat view of an individual collet from the Proxxon 2224419 set. Each collet is precisely machined to hold specific workpiece diameters.
3. Arahan Operasi
Once the collet and workpiece are securely installed, you can proceed with turning operations. Always prioritize safety when operating machinery.
- Workpiece Engagement: Ensure the workpiece is fully inserted into the collet and the collet nut is tightened sufficiently to prevent slippage during machining.
- Lathe Operation: Operate the PD-400 lathe according to its specific operating manual. Select appropriate spindle speeds and feed rates for the material being machined and the desired cut.
- Pemantauan: Continuously monitor the workpiece and collet during operation for any signs of slippage, vibration, or unusual noise. Stop the machine immediately if any issues are detected.
- Changing Workpieces/Collets: To change a workpiece or collet, first ensure the lathe spindle is completely stopped. Loosen the collet nut, remove the workpiece, and then remove the collet if changing size.
4. Penjagaan dan Penyelenggaraan
Regular maintenance will extend the lifespan and maintain the precision of your Proxxon Pliers Set.
- Pembersihan: After each use, clean collets and the collet chuck to remove metal chips, dust, and coolant residue. Use a brush and a suitable cleaning agent. Ensure all surfaces are dry before storage.
- Pelinciran: Apply a thin coat of light machine oil to the threads of the collet nut and the tapered surfaces of the collets and chuck to prevent corrosion and ensure smooth operation.
- Storan: Store the collets in their designated case or a clean, dry environment to protect them from damage and corrosion. Avoid storing them loosely where they can be scratched or dinged.
- Pemeriksaan: Periodically inspect collets for signs of wear, cracks, or deformation. Damaged collets can lead to inaccurate work and potential safety hazards. Replace any damaged components immediately.
5. Penyelesaian masalah
This section addresses common issues you might encounter with the collet set.
| Masalah | Kemungkinan Punca | Penyelesaian |
|---|---|---|
| Workpiece slips in collet | Collet not tightened sufficiently; incorrect collet size; collet or workpiece is oily/dirty. | Ensure collet nut is tight; use correct collet size; clean collet and workpiece surfaces thoroughly. |
| Collet does not seat properly in chuck | Debris in chuck taper or on collet; damaged collet or chuck taper. | Clean all mating surfaces; inspect for damage and replace components if necessary. |
| Excessive runout of workpiece | Collet not seated correctly; damaged collet; bent workpiece. | Re-seat collet; inspect collet for damage and replace if needed; verify workpiece straightness. |
6. Spesifikasi Produk
Key technical specifications for the Proxxon 2224419 Pliers Set:
- Nombor Model: 2224419
- Jenama: PROXXON
- Bahan: Edelstahl (Stainless Steel)
- Dimensi Produk: Approximately 0.39 x 0.39 x 0.39 inches (individual collet, overall set dimensions vary); 4.76 Pounds (total package weight)
- Berat Barang: 2.16 Kilograms (total set)
- Kegunaan Khusus: Turning operations on Proxxon PD-400 lathe
- GTIN (Nombor Pengenalan Perdagangan Global): 04006274244191
- Pertama Tersedia: 15 September 2012
7. Maklumat Waranti
Specific warranty details for the Proxxon 2224419 Pliers Set are not provided within this manual. For information regarding product warranty, please refer to the official Proxxon website or contact Proxxon customer support directly. Keep your proof of purchase for any warranty claims.
8. Sokongan Pelanggan
For further assistance, technical support, or inquiries about the Proxxon 2224419 Pliers Set, please visit the official Proxxon weblaman web atau hubungi jabatan khidmat pelanggan mereka. Maklumat hubungan biasanya boleh didapati pada pembungkusan pengeluar atau webtapak.
