HK-7WF Welding Carriage with Oscillator User Manual

1. Pengenalan

The HK-7WF Full Position Oscillating Automatic Welding Carriage is designed to enhance welding efficiency and quality across various applications. This advanced welding carriage reduces labor intensity and improves the working environment, offering a significant increase in productivity compared to manual welding.

Faedah utama termasuk:

• Reduced labor intensity and improved working environment.
• Improved work efficiency, approximately 1.5 times that of manual welding.
• Minimized poor quality welds caused by human factors, significantly reducing the typical manual defect rate of about 20%.
• Overall efficiency increase of nearly 200% compared to manual welding.
• High degree of automation ensures welding quality stability.
• Unskilled workers can quickly master the operation.

The HK-7WF combines the simplicity and lightness of a standard fillet carriage with oscillating capabilities to achieve large weld joints and one-process welding, further improving overall welding efficiency.

Aplikasi

• Trailer manufacturing
• Tank truck fabrication
• Oil tank construction
• Water storage tank assembly
• Transformer manufacturing
• Shipyard applications
• Any application requiring electric welding and continuous fillet welds.

2. Persediaan

2.1 Membongkar dan Pemeriksaan

Upon receiving your HK-7WF Welding Carriage, carefully unpack all components and inspect for any damage. Ensure all standard accessories are present.

2.2 Aksesori Standard

• Main machine body
• Pengayun
• Pemegang obor
• Bar panduan
• Roda pemandu
• Sauh kabel
• Power box assembly (2m x 0.75mm²)
• Power cable (20m x 0.75mm²)
• Wire Feeder cable (5m x 0.75mm²)
• Allen wrench (1 set)
• Fuse (2 pieces, 220V/2A)
• 1 manual arahan
• 1 certificate

2.3 Aksesori Pilihan

• DC24V / 4AH capacity lithium battery (8 hours operation)
• Mobile battery connection board set
• Lithium battery cable (0.5m x 2x0.75mm²)
• Pengecas bateri litium
• Guide rails and wheel (straight, 2D, 3D rails)
• Linear guide (1.8m, 3 magnets, package weight 2.9kg)
• Flexible rail (1.8m, 2 magnets, package weight 4.3kg)
• 3D rail (1.8m, 5 magnets, package weight 3.5kg)

2.4 Welding Carriage Connections

Proper connection of the welding carriage to the power source and welding equipment is crucial for safe and effective operation. Refer to the diagrams below for guidance.

1. 220V AC Power Connection: Connect the welding carriage to a 220V AC power source using the provided power cable. Ensure the plug is securely connected.
2. Lithium Battery Connection (Optional): If using the optional lithium battery, connect it to the welding carriage using the lithium battery cable.
3. General Welding Setup: Connect the gas hose from the gas cylinder to the welding machine, and the wire feeder to the welding machine. Ensure all connections are secure before operation.

3. Arahan Operasi

3.1 Nama Bahagian dan Fungsi

Familiarize yourself with the components of the welding carriage:

1. Cable anchor: Secures cables to prevent interference during operation.
2. Torch oscillator: Controls the oscillation movement of the welding torch.
3. Torch holder: Holds the welding torch securely in place.
4. pemegang: For manual positioning and transport of the carriage.
5. Control socket: Connection point for external controls or power.
6. Bar panduan: Provides a stable path for the carriage to follow.
7. Torch position adjuster: Allows fine-tuning of the torch's position relative to the workpiece.
8. Connector of torch holder: Connects the torch holder to the main body.
9. Guide wheel: Wheels that run along the guide bar or workpiece.
10. Kotak kawalan: Houses the main controls and display.
11. Clutch handle: Engages/disengages the drive mechanism.

3.2 Panel Kawalan Selesaiview

The control panel features various knobs and buttons to adjust welding parameters. These include settings for welding speed, oscillation angle, left and right stay time, and offset distance. The digital displays show current settings.

3.3 Applicable Welding Types

The HK-7WF is versatile and can perform various welding operations:

• Flat fillet welding
• Vertical fillet welding
• Plane butt welding (horizontal and vertical)
• Tank welding (minimum diameter R≥1500mm)
• Curve welding on 3D track

3.4 Welding Parameter Adjustment

• Sudut Berayun: Adjustable up to ±10°.
• Horizontal Welding Speed: 50-700 mm/min.
• Vertical Welding Speed: 50-600 mm/min.
• Torch Adjustment Range:
  • Up and down: 50mm
  • Forward and backward: 50mm
  • Torch holder adjustable angle: ±45°
• Oscillating Parameters:
  • Oscillating angle: ±10°
  • Left and right stay time: 0-2.5S
  • Offset distance setting: 0-±8°
  • Oscillating speed: 0-99
• Oscillating Mode Selection: Various waveforms are available for different welding requirements.

4. Penyelenggaraan

Regular maintenance ensures the longevity and optimal performance of your welding carriage.

• Pembersihan: Keep the machine body, guide wheels, and guide bars clean from welding spatter and dust. Use a soft cloth and appropriate cleaning agents.
• Pelinciran: Periodically lubricate moving parts such as gears and bearings according to manufacturer recommendations.
• Pemeriksaan Kabel: Regularly inspect all cables for wear, cuts, or damage. Replace damaged cables immediately to prevent electrical hazards.
• Pemeriksaan Pengikat: Ensure all screws and fasteners are tight. Re-tighten as necessary.
• Storan: Store the welding carriage in a dry, clean environment when not in use.

5. Penyelesaian masalah

Bahagian ini menyediakan penyelesaian kepada isu biasa yang mungkin anda hadapi.

• Machine not moving: Check power connections, ensure the clutch handle is engaged, and verify that the drive mode is correctly selected.
• Irregular welding path: Inspect guide wheels and guide bars for obstructions or damage. Ensure the workpiece surface is clean and smooth.
• Poor weld quality: Verify welding parameters (speed, oscillation, torch angle) are appropriate for the material and joint type. Check the welding torch for wear or blockages.
• Oscillator not functioning: Check connections to the torch oscillator and ensure oscillation parameters are set correctly on the control panel.

Untuk isu yang berterusan, sila hubungi sokongan pelanggan.

6. Spesifikasi

The following table details the main technical parameters and specifications of the HK-7WF Welding Carriage:

7. Waranti dan Sokongan

The HK-7WF Welding Carriage comes with a Waranti 1 Tahun dari tarikh pembelian. Waranti ini meliputi kecacatan pembuatan dan kerosakan dalam keadaan penggunaan biasa.

For technical support, troubleshooting assistance, or warranty claims, please contact your vendor or the manufacturer directly. Ensure you have your purchase details and product model number available when seeking support.

8. Petua Pengguna

Tiada petua pengguna khusus tersedia daripada disediakan semulaviews or Q&A. However, general best practices for welding equipment include:

• Always wear appropriate personal protective equipment (PPE) including welding helmet, gloves, and protective clothing.
• Ensure proper ventilation in the welding area.
• Regularly check the condition of welding consumables (wire, gas nozzles) and replace them as needed.
• Perform test welds on scrap material to fine-tune settings before working on the final workpiece.
• Pastikan kawasan kerja bersih dan bebas daripada bahan mudah terbakar.