1. Pengenalan
The HITBOX MIG200III is a versatile 7-in-1 multi-process welding machine designed for a wide range of welding applications, from home DIY to professional engineering. It features advanced IGBT inverter technology and synergy control for ease of use, making it suitable for both beginners and experienced welders. This manual provides essential information for the safe and effective operation, setup, and maintenance of your welding machine.
2. Maklumat Keselamatan
Sentiasa utamakan keselamatan semasa mengendalikan peralatan kimpalan. Kegagalan mematuhi langkah berjaga-jaga keselamatan boleh mengakibatkan kecederaan serius atau kematian.
- Pakai peralatan pelindung diri (PPE) yang sesuai, termasuk topi keledar kimpalan dengan teduhan yang betul, pakaian kalis api, sarung tangan kimpalan dan kasut keselamatan.
- Pastikan pengudaraan yang mencukupi untuk mengelakkan terhidu asap kimpalan.
- Lindungi orang ramai daripada sinaran arka dan logam panas.
- Jangan sekali-kali mengimpal berhampiran bahan mudah terbakar.
- Pastikan mesin dibumikan dengan betul.
- Jangan sentuh bahagian elektrik hidup.
- Putuskan sambungan kuasa sebelum melakukan sebarang penyelenggaraan atau menukar aksesori.
- This machine is equipped with Overcurrent, Overvoltage, Overheating, Overload Protection, and VRD (Voltage Reduction Device) for enhanced safety.
3. Kandungan Pakej
Selepas membongkar, sahkan bahawa semua item berikut disertakan:
- HITBOX MIG200III Welding Machine
- Obor MIG
- Tanah Clamp
- Pemegang Elektrod
- Welding Wire Spool (e.g., 1KG/5KG compatible)
- Consumables (contact tips, nozzles)
- Manual Pengguna (dokumen ini)
4. Persediaan
4.1 Sambungan Kuasa
- Ensure the machine is connected to a stable AV220V ±15% power supply.
- Use an appropriate EU Plug (as specified by product properties).
- The machine can be used with a power generator.
4.2 Wire Installation (MIG/Flux MIG)
- Open the wire feeder compartment.
- Place the 1KG or 5KG welding wire spool onto the spindle.
- Thread the wire through the guide tube and feed rollers.
- Adjust the tension of the feed rollers to ensure smooth wire feeding without slippage or crushing.
- Compatible wire diameters: 0.6mm, 0.8mm, 1.0mm.
4.3 Gas Connection (Gas MIG/Mixed Gas MIG)
- Connect your shielding gas cylinder (e.g., CO2, Argon, or Argon/CO2 mix) to the gas inlet on the machine using a gas hose and regulator.
- Pastikan semua sambungan ketat untuk mengelakkan kebocoran gas.
- For Mixed Gas MIG, use a gas proportioner to mix 82% Argon with 18% CO2 for optimal results.
4.4 Obor dan Tanah Clamp Sambungan
- Sambungkan obor MIG kepada penyambung yang sesuai pada panel hadapan.
- Sambungkan tanah clamp cable to the negative (-) terminal and attach the clamp dipasang dengan selamat pada benda kerja.
- For MMA (ARC) welding, connect the electrode holder to the positive (+) terminal and the ground clamp ke terminal negatif (-).
- For Lift TIG welding, connect the WP-17V TIG torch (extra purchase required) to the negative (-) terminal and the ground clamp ke terminal positif (+).
5. Arahan Operasi
The MIG200III features synergy control technology, simplifying parameter settings. Select your desired mode and material, and the machine will automatically adjust current, voltage, and wire speed.
5.1 Synergic MIG Welding (SYN)
- Hidupkan mesin.
- Press the 'MODE' button to select 'SYN' mode.
- Use the 'MATERIAL' knob to select the appropriate material (e.g., Fe+CO2, Fe+MIX, FLUX, AL+Ar).
- Use the 'WIRE SIZE' knob to select the correct wire diameter (0.6mm, 0.8mm, 0.9mm, or 1.0mm).
- The machine will automatically set the optimal current, voltage, and wire speed. Fine-tune if necessary using the 'VOLT' and 'AMP' knobs.
- Select desired functions like 'Pre gas', '2T', '4T', 'Postgas', or 'SPOT' using the 'FUNCTION' knob.
- Mulakan kimpalan.
5.2 Gasless/Gas MIG Welding
- Gasless MIG (Flux Cored): Use 0.6/0.8/1.0mm flux cored wire. No shielding gas is required. Welding thickness range: 0.8-8.0mm.
- Gas MIG (Solid Cored): Use 0.6/0.8/1.0mm solid cored wire with appropriate shielding gas (e.g., CO2 for steel). Welding thickness range: 0.8-8.0mm.
- Mixed Gas MIG: For less spatter and better welding performance on stainless steel and iron, use 0.8mm wire with a mixed gas (82% Argon, 18% CO2).
- The machine can achieve 100% duty cycle when using 0.8mm wire.
5.3 Aluminum Welding
The MIG200III supports aluminum welding with two proven methods:
- Gun MIG: The included MIG gun is enhanced with a graphene tube for improved aluminum wire feeding.
- Pistol Kili: For optimal aluminum welding, a spool gun (WP17V TIG torch and spool gun need to be purchased additionally) is recommended.
5.4 Angkat Kimpalan TIG
- Connect a WP-17V TIG torch (extra purchase required) to the machine.
- Select 'TIG' mode on the control panel.
- Welding thickness range: 1.0-6.0mm.
- Initiate the arc by touching the tungsten electrode to the workpiece and lifting slightly.
5.5 MMA (ARC) Welding
- Sambungkan pemegang elektrod dan tanah clamp seperti yang diterangkan dalam Bahagian 4.4.
- Select 'MMA' mode.
- Use 2.5mm, 3.2mm, or 4.0mm welding rods.
- Suitable for welding metal with thickness 1.0-12mm.
5.6 Kimpalan Titik
- Select 'SPOT' function on the control panel.
- This mode is ideal for joining thin sheets of metal with precise, timed welds.
6. Penyelenggaraan
- Regularly clean the machine's exterior and ventilation openings to prevent dust buildup.
- Check welding cables and connections for wear or damage before each use.
- Inspect the MIG torch liner and replace if clogged or worn to ensure smooth wire feeding.
- Clean or replace contact tips and nozzles as needed.
- Simpan mesin di persekitaran yang kering dan bersih apabila tidak digunakan.
- The machine features a water-proof switch for enhanced durability.
7. Penyelesaian masalah
Jika anda menghadapi masalah, rujuk kepada masalah dan penyelesaian biasa berikut:
| Masalah | Kemungkinan Punca | Penyelesaian |
|---|---|---|
| Tiada kuasa untuk mesin | Power cable disconnected, circuit breaker tripped | Check power connections, reset circuit breaker |
| Tiada lengkungan / Lengkungan lemah | Poor ground connection, incorrect settings, worn consumables | Ensure good ground, verify settings, replace contact tip/electrode |
| Isu pemakanan wayar | Incorrect roller tension, clogged liner, wrong wire size | Adjust roller tension, clean/replace liner, use correct wire |
| Penunjuk terlalu panas menyala | Exceeded duty cycle, blocked ventilation | Allow machine to cool, clear ventilation openings |
Jika masalah berterusan, hubungi sokongan pelanggan.
8. Spesifikasi
| Ciri | Spesifikasi |
|---|---|
| Nama Jenama | HITBOX |
| Model | MIG200III |
| Teknologi Penyongsang | IGBT |
| Input Voltage | AV220V ±15% |
| Kekerapan | 50/60HZ |
| Max OCV (Open Circuit Voltage) | 60V |
| Kitaran Tugas | 55%@160A |
| Faktor Kuasa | 0.73 |
| Masa Pasca Aliran | 1.0 ±0.5 saat |
| Dimensi Pembungkusan | 425*183*290mm |
| Diameter Wayar (MIG) | 0.8mm / 1.0mm (also 0.6mm for flux cored) |
| Ketebalan yang Berkenaan (MIG) | Over 0.8mm (0.8-8.0mm) |
| Ketebalan yang Berkenaan (TIG) | 1.0-6.0mm |
| Applicable Thickness (ARC/MMA) | 1.0-12mm |
| Kelajuan Suapan Kawat | 3-18m/min |
| Berat badan | 14.15KG (Produk), 14.5KG (Pakej) |
| Pensijilan | CE |
9. Petua Pengguna
- For beginners, start with the Synergic MIG mode as it simplifies parameter setup.
- Always perform test welds on scrap material to fine-tune settings before working on your main project.
- When welding aluminum, ensure your workpiece is clean and free of oxides for best results. Consider using a spool gun for better wire feeding control with soft aluminum wires.
- Keep your welding area tidy and free of clutter to prevent accidents.
- Regularly check the gas flow rate for Gas MIG welding to ensure adequate shielding.
10. Waranti dan Sokongan
Untuk maklumat jaminan, sokongan teknikal atau pertanyaan perkhidmatan, sila rujuk HITBOX rasmi. webtapak atau hubungi pengedar sah anda. Simpan resit pembelian anda sebagai bukti pembelian.
For additional resources or to download the latest version of this manual, please visit the manufacturer's support page.
