HITBOX HBM1200 3-in-1 Inverter Welding Machine User Manual

1. Pengenalan

The HITBOX HBM1200 is a versatile 3-in-1 semi-automatic inverter welding machine designed for MIG, MMA (Arc), and Lift TIG welding processes. This compact and lightweight unit is suitable for various welding tasks on carbon steel and stainless steel, offering high efficiency and ease of use for both beginners and experienced welders. It supports both 110V and 220V power inputs, making it adaptable for different work environments.

Figure 1: HITBOX HBM1200 Welding Machine and Accessories

2. Kandungan Pakej

Please check the package contents upon receipt to ensure all items are present and undamaged. The standard HBM1200 package includes:

• 1x HBM1200 Mig Welder
• 1x 1.8m Bumi Clamp
• 1x Pemegang Elektrod 1.8m 200A
• 1x 1.7m MB15 Mig Torch
• 1x Wayar Berteras Fluks (0.5kg)
• 1x Manual Pengguna

If your package includes the optional TIG Torch, it will contain:

• 1x HBM1200 Mig Welder
• 1x 1.8m Bumi Clamp
• 1x Pemegang Elektrod 1.8m 200A
• 1x 3m MB15 Mig Torch
• 1x Wayar Berteras Fluks (0.5kg)
• 1x Palam 10-25 Obor TIG
• 1x Manual Pengguna

3. Persediaan

3.1 Sambungan Kuasa

The HBM1200 welding machine supports both 110V and 220V power inputs. Ensure the power source matches the machine's requirements and that the connection is secure.

3.2 Menyambung Aksesori Kimpalan

1. Bumi Clamp: Sambung bumi clamp cable to the negative (-) terminal on the front panel of the welder. Securely attach the clamp to the workpiece to ensure a good electrical connection.
2. Pemegang Elektrod (untuk MMA): Connect the electrode holder cable to the positive (+) terminal on the front panel for MMA welding.
3. Obor MIG: Sambungkan obor MIG kepada penyambung yang sesuai pada panel hadapan.
4. Obor TIG (Pilihan): If using the 10-25 Plug TIG torch, connect it to the designated port.

3.3 Wire Installation (for MIG Welding)

For MIG welding, install the flux-cored wire as follows:

1. Buka panel sisi pengimpal untuk mengakses mekanisme suapan wayar.
2. Place the 1kg spool of flux-cored wire onto the spindle.
3. Thread the wire through the drive roller mechanism. Ensure the correct groove (0.8mm or 1.0mm) on the drive roller is selected for your wire diameter.
4. Feed the wire into the MIG torch liner until it emerges from the contact tip.
5. Close the side panel securely.

Rajah 2: Mekanisme Suapan Wayar

4. Arahan Operasi

4.1 Panel Kawalan Selesaiview

The HBM1200 features a user-friendly control panel with a digital display and adjustment knobs:

• Paparan Digital: Menunjukkan parameter kimpalan semasa.
• Mode Selection Button (Red button in the middle): Press to cycle through MIG, MMA, and Lift TIG welding modes.
• Current Control Knob ('A'): Melaraskan arus kimpalan (amppemadam).
• Voltage Control Knob ('V'): Melaraskan vol kimpalantage (for MIG mode).
• Wire Feed Speed Knob: Adjusts the wire feeding speed (for MIG mode).

Rajah 3: Panel Kawalan

4.2 Mod Kimpalan

The HBM1200 supports the following welding processes:

• MMA (Manual Metal Arc) / ARC Welding: Use with 2.5mm-3.2mm welding rods (e.g., 6013, 7018). Weldable plate thickness: 1-6mm.
• Angkat Kimpalan TIG: Requires an optional TIG torch. Weldable plate thickness: 1-3mm.
• No-Gas MIG Welding: Uses flux-cored wire (0.8mm or 1.0mm). Weldable plate thickness: 0.8-3mm.

Figure 4: Weldable Plate Thickness by Mode

4.3 Langkah Operasi Am

1. Turn on the welder using the power switch.
2. Select the desired welding mode (MIG, MMA, or Lift TIG) by pressing the red button on the control panel.
3. Laraskan arus dan voltage (for MIG) or current (for MMA/TIG) using the respective knobs. Refer to welding charts for recommended settings based on material type and thickness.
4. For MIG welding, adjust the wire feed speed.
5. Begin welding, ensuring proper safety precautions are followed.

4.4 Kitaran Tugas

The HBM1200 has a rated usage of 40%, meaning it can operate for 4 minutes continuously followed by a 6-minute rest period to prevent overheating. This ensures optimal performance and extends the lifespan of the machine.

Figure 5: Duty Cycle Illustration

5. Penyelenggaraan

Penyelenggaraan tetap memastikan jangka hayat dan prestasi optimum mesin kimpalan anda.

• Pembersihan: Regularly clean the machine's exterior and ventilation openings to prevent dust and debris buildup. Use compressed air to clear internal components if necessary, ensuring the machine is unplugged.
• Pemeriksaan Obor dan Kabel: Inspect welding torches, cables, and connections for wear, damage, or loose fittings before each use. Replace worn parts immediately.
• MIG Nozzle and Contact Tip: For MIG welding, regularly clean the nozzle and replace the contact tip as it wears out to ensure consistent wire feeding and arc stability.
• Mekanisme Suapan Kawat: Keep the wire feed rollers clean and free of debris. Ensure the tension is correctly set for the wire diameter being used.
• Sistem Penyejukan: The machine is equipped with a cool air radiator. Ensure the cooling fan is unobstructed and functioning correctly to prevent overheating.

Figure 6: Cooling Fan

6. Penyelesaian masalah

If you encounter issues with your HBM1200 welder, consider the following common problems and solutions:

• Tiada Kuasa: Check the power cable connection, wall outlet, and circuit breaker. Ensure the machine's power switch is in the 'ON' position.
• Tiada Lengkungan: Verify that the earth clamp is securely attached to the workpiece and that the welding torch connections are tight. Ensure the correct welding mode is selected and parameters are set appropriately.
• Kualiti Kimpalan yang Buruk: Adjust current, voltage, and wire feed speed (for MIG) according to the material and thickness. Ensure the workpiece is clean and free of rust or paint. Check for worn contact tips or clogged nozzles in MIG mode.
• Petunjuk Terlalu Panas: If the overheat protection light illuminates, stop welding and allow the machine to cool down. Ensure ventilation openings are clear and the duty cycle is respected.
• Isu Pemakanan Wayar (MIG): Check wire spool installation, ensure the wire is not tangled, and verify the drive roller tension is correct. Inspect the MIG torch liner for blockages or damage.

7. Spesifikasi

8. Waranti dan Sokongan

The HITBOX HBM1200 welding machine comes with a 1-year warranty. For any issues or inquiries regarding the product, please contact HITBOX customer service. Our 24-hour online customer service team is available to assist you.

9. Petua Pengguna

No specific user tips from Q&A or reviews are available at this time. Always refer to the safety guidelines provided in the manual and wear appropriate personal protective equipment (PPE) when operating the welding machine.