Coolmay CX3G Series Programmable Logic Controller Instruction Manual

1. Pengenalan

The Coolmay CX3G Series Programmable Logic Controller (PLC) is a highly integrated industrial control device designed for automation applications. It offers robust performance, high stability, and compatibility with Mitsubishi FX3U, FX2U, and FX3S series PLCs. This manual provides essential information for the proper installation, operation, and maintenance of your CX3G PLC.

Figure 1: Coolmay CX3G Series PLC

Ciri-ciri Utama:

• High integration for efficient industrial control.
• Equipped with two PLC programming ports: Mini Type B USB for faster downloading and an RS232 (8-hole mouse head holder) port.
• Supports multi-channel high-speed counting and high-speed pulse outputs.
• Advanced security features with special 8-bit password encryption to prevent data reading.
• Large program capacity of 32K steps and 32K power-failed holding registers.
• Supports interrupting, linear arc interpolation, and PID auto-tuning.
• Designed for easy wiring with 5.0mm pitch pluggable terminals and flexible installation using DIN rail (35mm wide) or mounting holes.
• Compatible with Mitsubishi FX3U/FX2U/FX3S series PLCs and supports WORKS2 software.
• Customizable analog input/output options, Ethernet, and RS485 communication.

2. Persediaan

2.1 Pemasangan Fizikal

The CX3G PLC is designed for easy installation in industrial environments. It can be mounted using a 35mm wide DIN rail or secured with mounting holes. Ensure adequate space for ventilation and wiring.

2.2 Pengenalan Komponen

Refer to the diagram below for identification of the PLC's components and ports.

Figure 2: Product Structure Diagram (Diagram 2 from seller description)

1. Lubang pelekap
2. Terminal block for input signal of power supply
3. Blok terminal output digital
4. LED of Digital Input
5. LED of Digital Output
6. PWR: Power-up State (RUN: The light is On when the PLC is run)
7. ERR: The indicator will flash when the program is wrong
8. RS485/RS232/CAN (default RS485, can change to RS232 or RS485 or CAN)
9. RS485
10. RUN/STOP PLC operational switch
11. Input analog
12. Keluaran analog
13. RS232
14. DIN-Rail Slot (35mm)
15. Blok terminal input digital
16. Port pengaturcaraan USB PLC

Note: CAN port location refers to Diagram 3 Hardware interface drawing and Diagram 5 Com port optional (not provided in current images, but mentioned in text).

2.3 Arahan Pendawaian

All series terminals are pluggable and designed for 22-14AWG wire. Ensure proper polarity and secure connections for all power and signal lines.

2.3.1 Bekalan Kuasa

• Input Voltage: DC24V

Input Digital 2.3.2

• Isolation Mode: Photocoupling
• Input Impedance: High-speed input 3.3KΩ, Common input 4.3KΩ
• Input ON: Electric current of high-speed input is higher than 0.8mA/24V. Electric current of common input is higher than 0.95mA/24V.
• Input OFF: Electric current of high-speed input is higher than 4mA/17V. Electric current of common input is higher than 4mA/17V.
• Filter Function: With filter function, the filter time can be set among 0-60ms, defaulted as 10ms.
• High-speed Counting: Normally single phase 6 channels 60KHz or AB(Z) phase 2 channels 30KHz+AB phase 1 channel 5KHz.
• Vol: Passive NPN, Common isolation, S/S connect, 24V+.

2.3.3 Digital Outputs (Relay Type)

• Max Current: 2A/point, 5A/8 point COM.
• Beban Voltage: Below DC30V, Below AC220V.
• Circuit Insulation: Relay/Mechanical insulation.
• On Respond Time: About 10ms.
• Mechanical Life (without load): 10 million times.
• Electrical Life (rated load): 300 thousand times.
• Vol: Normally open dry contact, output COM can be connected to positive or negative.

2.3.4 Digital Outputs (Transistor Type)

• Max Current: MT: 0.5A/point, 0.8A/4point COM, 1.6A/8point COM; MOS tube.
• Beban Voltage: DC24V.
• Circuit Insulation: Optocoupler insulation.
• Isolasi Voltage: 1500VAC.
• On Respond Time: High-speed output: 10µs, and others 0.5ms.
• High-speed Output Frequency: 8 channels: Y0-Y3 is 100KHz, Y4-Y7 is 10KHz. High-speed counting and pulse can't over 480KHz. CX3G-16MT, normally 8 channels 10KHz.
• Vol: Low level NPN, COM connected to negative.

Input Analog 2.3.5

The CX3G PLC supports various analog input types. For custom configurations, please contact customer service.

• Input Signal: PT100/PT1000/Thermocouple NTC/0-10V/0-5V/-5V-5V/-10V-10V/0-20mA/4-20mA/others customizations.
• Respond Time: One scanning cycle.
• AI Quantity: 0-8 channels (optional).
• Accuracy: 12bits.

2.3.6 Output Analog

The CX3G PLC supports various analog output types. For custom configurations, please contact customer service.

• Output Signal: 0-5V/0-10V/-10V-10V/-5V-5V/0-20mA/4-20mA/others can be customized.
• AO Quantity: 0-8 channels (optional).
• Accuracy: 12bits.

2.3.7 Pelabuhan Komunikasi

The PLC comes with two programming ports and supports various communication protocols.

Figure 3: Electrical Parameters Table (Diagram 1 from seller description)

• Pelabuhan Pengaturcaraan: Mini Type B USB port (for faster downloading) and RS232 (8-hole mouse head holder).
• Definisi Port COM:
  

  Figure 4: PLC Programming and COM Port Pin Definitions (Diagram 4 & 5 from seller description)

  • Serial 1: RS232 (PLC programming port): Supports Mitsubishi programming port protocol, used for downloading PLC software and communicating with Mitsubishi programming devices.
  • Serial 2: RS485 (AB port): Supports Mitsubishi programming port protocol, Mitsubishi BD board protocol, RS protocol, and MODBUS RTU protocol. Supports RS2, WR3A, RD3A, ADPRW instructions.
  • Serial 3: RS485 (A1 B1): Supports Mitsubishi programming port protocol, RS2 protocol, and MODBUS RTU protocol. Supports RS2, WR3A, RD3A, ADPRW instructions.
  • BOLEH port: Supports RS2 and MODBUS RTU protocol. Supports RS2, WR3A, RD3A, ADPRW instructions.
  • Net communication: Supports Modbus TCP/UDP instruction. Supports WR3A, RD3A, ADPRW instructions.

2.4 Pemasangan Perisian

The Coolmay CX3G PLC is compatible with WORKS2 programming software. Please refer to the official Coolmay website for software downloads and installation guides. A download link for the user manual and related files is provided below:

Figure 5: Link to User Manual and Related File Muat turun

3. Arahan Operasi

3.1 Power-Up and Status Indicators

• PWR (Power-up State): The LED will be ON when the PLC is running correctly.
• ERR (Error Indicator): This LED will flash if there is an error in the loaded program.

3.2 RUN/STOP Switch

The PLC features a physical RUN/STOP switch (labeled as item 10 in Figure 2) to control the operational state of the PLC program.

3.3 Programming and Data Transfer

Programs can be downloaded to the PLC via the Mini Type B USB port or the RS232 port. Ensure the correct programming software (e.g., WORKS2) is installed and configured on your computer.

3.4 Perlindungan Kata Laluan

The CX3G PLC supports special encryption to protect your program data. By setting an 8-bit password (e.g., "12345678"), you can prevent unauthorized reading of the data. Note that only 8-bit password encryption is supported.

Figure 6: Password Protection Feature

4. Penyelenggaraan

To ensure the longevity and reliable operation of your Coolmay CX3G PLC, follow these general maintenance guidelines:

• Pembersihan: Regularly clean the exterior of the PLC with a soft, dry cloth. Avoid using harsh chemicals or solvents.
• Kawalan Alam Sekitar: Ensure the operating environment adheres to the specified temperature and humidity ranges (see Specifications). Protect the unit from excessive dust, moisture, and corrosive gases.
• Pemeriksaan Sambungan: Periodically inspect all wiring connections to ensure they are secure and free from corrosion. Loose connections can lead to intermittent operation or failure.
• Kemas kini Perisian Tegar: Check the official Coolmay webtapak untuk sebarang kemas kini perisian tegar yang tersedia yang mungkin meningkatkan prestasi atau menangani isu yang diketahui.

5. Penyelesaian masalah

This section provides solutions to common issues you might encounter with your CX3G PLC.

5.1 Lampu Penunjuk

• ERR LED Flashing: This indicates an error in the loaded program. Review your PLC program for logical errors, syntax issues, or incorrect configurations.
• PWR LED Off: Check the DC24V power supply connection and ensure it is providing the correct voltage. Verify that the power source is active.

5.2 Isu Komunikasi

• Unable to Connect via USB/RS232:
  • Ensure the correct drivers are installed for the programming cable.
  • Verify the communication settings (baud rate, parity, data bits, stop bits) in your programming software match the PLC's settings.
  • Check the physical cable connection for damage or looseness.
  • Confirm the PLC is powered on.
• Data Read Protection: If you cannot read data from the PLC, it might be protected by an 8-bit password. Ensure you have the correct password to access the program.

5.3 Program Execution Problems

• Program Not Running: Ensure the RUN/STOP switch is in the RUN position. Check for any program errors indicated by the ERR LED.
• Tingkah Laku Tidak Dijangka: Semulaview your program logic carefully. Ensure all inputs and outputs are correctly mapped and configured.

6. Spesifikasi

The following table details the general and electrical specifications for the Coolmay CX3G Series PLC.

Figure 7: Product Naming Rules and Basic Specification Table (Diagram 1 from seller description)

Spesifikasi Umum:

• Kapasiti Program: 32K steps
• Power-off Retention: 32K registers
• CPU: Military grade 32-bit chip with fast running speed and strong anti-interference ability. Input and output are isolated by optocouplers.
• Programming Software Compatibility: WORKS2
• Pemasangan: 5.0mm pitch pluggable terminals, DIN rail (35mm wide) and mounting holes.

Spesifikasi Alam Sekitar:

• Suhu Operasi: 0°C hingga 50°C
• Kelembapan Relatif: 5% to 95% RH (non-condensing)
• Suhu Penyimpanan: -20°C hingga 70°C
• Vibrational Frequency: 10-57Hz, amplitude 0.035mm; 57Hz-150Hz, 4.9m/s² (10 times each on X, Y, Z axes, total 80 minutes each).

Model Specifics (Examples):

Note: MT indicates a transistor output (Y0-Y3 is MOS tube, others are transistors); MR indicates a relay output; MRT is a mixed output. CX3G-24M with customized 8 analog inputs will have a maximum digital input of 10.

7. Petua Pengguna

• Analog I/O Customization: When ordering, ensure you select the host unit together with any desired analog input/output options. Analog I/O cannot be shipped separately as they require factory processing and welding with the host. If analog quantities are purchased separately without a host, a download line will be sent by default.
• Perisian Pengaturcaraan: For programming the CX3G PLC, you will need compatible software such as WORKS2. This software is typically available for download from the official Coolmay webtapak.
• Pertanyaan Teknikal: If you have specific technical questions, need recommendations for models, or require assistance with customization, do not hesitate to contact Coolmay customer service. They aim to answer questions within 24 hours.

8. Waranti dan Sokongan

Coolmay is committed to providing high-quality products and excellent customer service. All products are brand new and undergo rigorous quality checks.

8.1 Sokongan Pelanggan

For any questions, technical assistance, or inquiries regarding your Coolmay CX3G PLC, please contact Coolmay customer service. They strive to respond to all inquiries within 24 hours.

8.2 Documentation and Downloads

The latest user manuals, programming software, and related files can be downloaded from the official Coolmay website. Please refer to the download link provided in Section 2.4 for access to these resources.