Santos ST602

Santos 60cm A1 DTF Printer User Manual

Model: ST602 / ST600

1. Pengenalan

This manual provides comprehensive instructions for the setup, operation, and maintenance of your Santos 60cm A1 DTF Printer. This direct-to-film printing machine is designed for high-quality textile printing, offering efficiency and versatility for various fabric materials.

Santos 60cm A1 DTF Printer with powder shaker and dryer, showing sample prints on a backpack, t-shirt, and hats.
Figure 1: Santos 60cm A1 DTF Printer with integrated powder shaker and dryer, demonstrating its application on various textile items.

2. Ciri-ciri Utama

The Santos 60cm A1 DTF Printer is equipped with advanced features to ensure high-quality and efficient printing:

  • Extra Wide Digital Transfer Film Compatibility: Accepts rolls up to 62cm wide, with a roll feeder embedded in the system.
  • Dual Printhead Technology: Features two printheads, one dedicated for white ink and another for CMYK colors, enhancing print quality and speed.
  • Continuous Ink Supply System (CISS): Ensures uninterrupted printing with a reliable ink delivery mechanism.
  • White Ink Agitate and Circulation: Equipped with a circulation pump to prevent white ink blockages and ensure smooth ink supply.
  • Integrated Powder Shaker and Dryer: Streamlines the DTF process by automatically applying and curing hot melt powder.
  • High-End Control Board: Utilizes a Hoson high-end board for stable performance.
  • Quality Servo Motor: Offers high printing resolution and precision.
  • High Precision Paper Feeding: Ensures accurate and error-free media handling.
  • Intelligent Heating Platform: Provides consistent temperature for optimal printing and curing.
  • Anti-Friction, Anti-Collision, Anti-Warping Paper Mechanisms: Protects the print head and ensures smooth media movement.
  • Sensor Kelembapan: Monitors environmental conditions for optimal operation.
jarak dekat views of the DTF printer's internal components, highlighting the print head, ink tanks, control board, servo motor, and paper feeding mechanism.
Rajah 2: Terperinci view of the printer's internal mechanisms, showcasing its exquisite craftsmanship and durable components.

3. Spesifikasi

Below are the technical specifications for the Santos 60cm A1 DTF Printer:

ParameterXP600 HeadI3200 Head
Kepala CetakXP600I3200
Head Qty22
Kelajuan Cetak6pass 9m²/h, 8pass 6m²/h6pass 12m²/h, 8pass 8m²/h
Media CetakPet Film
Inks TypeTextile Pigment Ink (CMYK+W)
Antara Muka PenghantaranGigabit Network Port Transmission (Wired Ethernet)
Lebar Cetakan Maksimum600mm (A1+)
Kuasa Voltage220V/110V
Ketinggian KepalaAdjustable height 0-12mm
Sistem Bekalan Dakwat1.5L Ink Bottle with Alarm Function + Secondary Continuous Ink Supply System + White Ink Agitate and Circulation
Sistem PemanasanShake Powder Machine Built-in Infrared Drying
Sistem Pemakanan15R High Speed Single Head Feeding and Take Up System (Roll Feed)
Perisian RIPMaintop6.1, PP, PF
Format DokumenPDF, JPEG, TIFF
Berat Kasar Mesin113KG
Shake Powder Machine Size/Gross Weight1100*900*1100mm / 118KG
Saiz Mesin1655*750*1550mm / 138KG (Net Weight)
Saiz Pembungkusan1730*830*670mm / 163KG
Maks. Resolusi4800*1200dpi
Pencetakan dua mukaTidak
PermohonanFor Commercial / Public Usage
SijilCE
Table of technical parameters for the DTF printer, comparing XP600 and I3200 print head specifications.
Figure 3: Detailed technical specifications for the Santos DTF Printer.
Diagram showing the dimensions of the DTF printer and the powder shaker/dryer unit in millimeters and their respective weights.
Figure 4: Dimensions and weights of the DTF printer and powder shaker units.

4. Arahan Persediaan

Careful setup is crucial for optimal performance. Follow these steps:

  1. Membongkar: Keluarkan semua komponen dari pembungkusan dengan berhati-hati. Pastikan semua bahagian yang disenaraikan dalam senarai pembungkusan ada.
  2. penempatan: Place the printer and powder shaker/dryer unit on a stable, level surface in a well-ventilated area. Ensure adequate space around the machines for operation and maintenance.
  3. Sambungan Kuasa: Connect the power cables to the printer and shaker/dryer units, then plug them into appropriate 220V/110V power outlets.
  4. Sambungan Rangkaian: Connect the printer to your network using an Ethernet cable via the Gigabit Network Port. This printer supports wired network printing only.
  5. Pemasangan Dakwat:
    • Fill the 1.5L ink bottles with the appropriate Textile Pigment Inks (CMYK+W).
    • Ensure the continuous ink supply system is correctly assembled and the white ink agitation and circulation system is active to prevent pigment settling.
  6. Memuatkan Filem: Load the extra-wide digital transfer film (PET film) into the embedded roll feeder. Ensure the film is aligned correctly to prevent feeding errors.
  7. Pemasangan Perisian: Install the provided Driver Software and RIP Software (Maintop6.1, PP, PF) on your computer. Refer to the software's specific installation guide for detailed steps.
The ST-602 DTF printer and powder shaker unit in a workshop setting, ready for operation.
Figure 5: The ST-602 DTF Printer setup, illustrating its readiness for textile printing.

5. Arahan Operasi

Once the printer is set up, follow these steps for successful DTF printing:

  1. Hidupkan kuasa: Turn on the printer and the powder shaker/dryer unit. Allow them to initialize.
  2. Penyediaan Perisian:
    • Open your RIP software (e.g., Maintop6.1).
    • Import your design (PDF, JPEG, TIFF formats are supported).
    • Configure print settings, including resolution (up to 4800*1200dpi), print head type (XP600 or I3200), and color profile (CMYK+W).
    • Ensure the print head height is adjusted correctly (0-12mm) for the film being used.
  3. Proses Mencetak:
    • Send the prepared design from the RIP software to the printer.
    • The printer will lay down the color ink, followed by a layer of white ink onto the PET film.
    • The film then moves to the powder shaker unit, where hot melt powder is applied and excess is removed.
    • Finally, the film passes through the built-in infrared drying system for curing.
  4. Transferring the Design: Once the film is printed and cured, it is ready for heat transfer onto your desired textile material. Refer to your heat press instructions for specific temperature and pressure settings.
Video 1: Demonstration of the 60cm DTF Printing Machine in operation, showing the printing, powder shaking, and drying process.
Diagram illustrating the layers of a DTF print: ink, hot melt powder, white ink, and PET film.
Figure 6: DTF printing layer diagram.
Collage of various textile products (denim jacket, t-shirt, face mask, tote bag, pillows) with colorful DTF prints, demonstrating the versatility of the printer.
Gambar 7: Cthamples of textile materials printed using the DTF printer.

6. Penyelenggaraan

Regular maintenance ensures the longevity and consistent performance of your DTF printer:

  • White Ink Circulation: The printer features an automatic white ink agitation and circulation system. Ensure this system is always active to prevent white ink from settling and clogging the nozzles.
  • Pembersihan Kepala Cetak: Perform regular print head cleaning cycles as recommended by the software or when print quality degrades.
  • Pembersihan Am: Keep the printer's exterior and interior (especially the film path and powder application area) clean from dust, ink residue, and powder buildup. Use lint-free cloths and appropriate cleaning solutions.
  • Kawalan Alam Sekitar: Maintain a stable environment with controlled humidity to prevent ink drying and print head issues. The built-in humidity sensor can assist in monitoring.

7. Penyelesaian masalah

Berikut ialah beberapa isu biasa dan potensi penyelesaiannya:

  • Poor Print Quality / Color Issues:
    • Perform a nozzle check and print head cleaning.
    • Check ink levels and ensure the continuous ink supply system is functioning correctly.
    • Verify color profiles in your RIP software.
    • Ensure white ink circulation is active to prevent white ink separation.
  • Pencetak Tidak Memberi Respons:
    • Periksa semua sambungan kuasa.
    • Verify the Ethernet cable connection and network settings.
    • Restart the printer and computer.
  • Film Feeding Errors:
    • Ensure the PET film is loaded correctly and aligned in the roll feeder.
    • Check for any obstructions in the film path.
    • Clean the film feeding rollers if necessary.
  • No Wi-Fi Connectivity: This printer does not support Wi-Fi. It requires a wired Ethernet connection for network printing.

8. Petua Pengguna

Based on user experiences, here are some helpful tips for maximizing your printer's performance:

  • Leverage Technical Support: Users have reported excellent experiences with the provided technical support. Do not hesitate to contact them for assistance with setup, operation, or any issues you encounter.
  • Kemas Kini Perisian Biasa: Keep your printer drivers and RIP software updated to ensure compatibility and access to the latest features and bug fixes.
  • Quality Consumables: Always use high-quality DTF inks and PET film recommended for your printer model to achieve the best print results and prevent damage to the print heads.
Screenshots of positive customer feedback and support interactions, including WhatsApp chats and written reviews.
Gambar 8: Cthamples of positive user feedback and technical support interactions.

9. Waranti

The Santos 60cm A1 DTF Printer comes with a waranti setahun covering the printer mainboard and head board. For specific terms and conditions, please refer to the "Shop's Three Guarantees" policy provided at the time of purchase.

10. Sokongan Teknikal

For any technical assistance, inquiries, or support, please contact our dedicated support team:

  • e-mel: shaolily6@gmail.com
  • WhatsApp: +86 159 2768 7728
  • WhatsApp selepas jualan: +86 186 3811 8923
Contact information for technical support, including email and WhatsApp numbers with QR codes.
Figure 9: Contact details for technical support.
Documents - Santos – ST602

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