Dilwe 12 Tube Dual Mode Brushless Motor Controller User Manual

1. Pengenalan

This manual provides comprehensive instructions for the installation, operation, and maintenance of your Dilwe 12 Tube Dual Mode Brushless Motor Controller. Designed for conventional two-wheeled electric vehicles, small electric tricycles, and similar applications, this controller ensures efficient power management for your electric accessories. Please read this manual thoroughly before installation and use to ensure proper function and safety.

2. Maklumat Keselamatan

Sentiasa patuhi langkah keselamatan berikut untuk mengelakkan kecederaan atau kerosakan pada produk:

• Ensure the power supply is disconnected before performing any installation, maintenance, or wiring.
• Verify all connections are secure and correctly wired according to the instructions to avoid short circuits or malfunction.
• Jangan dedahkan pengawal kepada air atau suhu yang melampau.
• Handle the controller with care to prevent physical damage.
• Jika anda tidak pasti tentang mana-mana langkah pemasangan, sila rujuk juruteknik yang berkelayakan.

3. Ciri-ciri Produk

The Dilwe 12 Tube Dual Mode Brushless Motor Controller offers the following key features:

• Bahan Premium: Constructed from high-quality aluminum alloy with a rut design for effective heat dissipation, protecting internal circuits from thermal overload and ensuring a long service life.
• Aplikasi luas: Suitable for conventional two-wheeled electric vehicles, small electric tricycles, and similar applications, meeting diverse daily needs.
• Reka Bentuk Dioptimumkan: Features a 12-tube configuration, which contributes to a greater output current, increased drive motor torsion, and improved power performance.
• Reliable Connections: Wires and interfaces are designed for durability, ensuring a low failure rate during long-term use. Each interface includes an instruction label for straightforward installation.
• Upgrade Replacement: An ideal upgrade or replacement component for electric bicycles and scooters.

4. Spesifikasi

Image 1: Dilwe Brushless Motor Controller showing its physical dimensions. The controller measures approximately 15 cm (5.9 inches) in length, 8.5 cm (3.3 inches) in width, and 4 cm (1.6 inches) in height.

5. Persediaan dan Pemasangan

Before beginning installation, ensure the power source to your electric vehicle is completely disconnected. The controller features various labeled interfaces for connection. Connect each wire according to its function as described below and indicated by the labels on the interfaces.

Imej 2: Jarak dekat view of the Dilwe Brushless Motor Controller's various wires and labeled interfaces, designed for easy identification and connection.

Sambungan Pendawaian:

1. Bekalan Kuasa: Connect the positive and negative poles of your 50V-72V power supply.
2. Electric Door Lock: Connect to the electric door lock circuit.
3. Motor: Connect the three motor phase wires.
4. Three Speed Gear: Connect for three-speed control functionality.
5. Intelligent Identification: Connect for automatic identification features.
6. Low-Level Brake: Connect to the low-level brake signal.
7. Anti-Theft Alarm Power: Connect for anti-theft alarm system power. (Two connections)
8. Multiple Data Meter: Connect to a compatible data meter for displaying various parameters.
9. Speed Control Handle: Connect to the throttle or speed control handle.
10. High-Level Brake: Connect to the high-level brake signal.
11. Gear undur: Connect for reverse functionality.
12. Fixed Speed Fast Sailing: Connect for cruise control or fixed-speed operation.
13. Conventional Meter: Connect to a conventional display meter.
14. Penderia Dewan: Connect the motor's Hall sensor wires.
15. Mid Motor Conversion: Specific connection for mid-drive motor conversions.
16. Electric Acceleration: Connect for electric acceleration input.

Note: Each interface is labeled. Ensure connections match the intended function. Incorrect wiring can damage the controller or other components.

Imej 3: Perincian view of the Dilwe Brushless Motor Controller's wiring harness, highlighting the individual labels on each connector for precise installation.

6. Operasi

Once the controller is correctly installed and all connections are secure, you can power on your electric vehicle. The controller will manage the power delivery to the brushless motor based on your input from the speed control handle and other connected accessories. The dual-mode functionality allows for flexible operation with or without Hall sensors, depending on your motor configuration.

• Hidupkan kuasa: Turn on the electric door lock or main power switch of your vehicle.
• Kawalan Kelajuan: Use the speed control handle (throttle) to regulate motor speed.
• Brek: Apply brakes; the controller will cut power to the motor based on high or low-level brake signals.
• Fungsi Khas: Utilize connected features like three-speed gear, reverse, or fixed-speed sailing as per your vehicle's setup.

7. Penyelenggaraan

The Dilwe Brushless Motor Controller is designed for durability and requires minimal maintenance. Follow these guidelines to ensure its longevity:

• Pemeriksaan Berkala: Periodically check all wire connections to ensure they are tight and free from corrosion or damage.
• Pembersihan: Keep the controller housing clean and free from dust, dirt, and moisture. Use a dry, soft cloth for cleaning. Do not use liquid cleaners.
• Perlindungan Alam Sekitar: Avoid operating the controller in excessively wet, dusty, or high-temperature environments.
• Pelesapan Haba: Ensure the controller's heat sink fins are not obstructed to allow for proper heat dissipation.

8. Penyelesaian masalah

If you encounter issues with your brushless motor controller, consider the following common troubleshooting steps:

• Tiada Kuasa:
  • Check the main power supply and battery connections.
  • Verify the electric door lock connection is secure and functioning.
• Motor Tidak Bertindak balas:
  • Inspect the motor phase wires and Hall sensor connections (if applicable).
  • Ensure the speed control handle is properly connected and operating.
  • Periksa sebarang sambungan yang longgar atau berkarat.
• Operasi tidak menentu:
  • Verify all connections are tight and correctly matched according to the labels.
  • Ensure no wires are pinched or damaged.
• Terlalu panas:
  • Check for proper ventilation around the controller.
  • Ensure the heat sink fins are clean and unobstructed.
  • Confirm the motor and controller are appropriately matched for the vehicle's power requirements.

If the problem persists after performing these checks, it is recommended to consult a qualified technician or contact customer support.

9. Waranti dan Sokongan

This product is manufactured by Dilwe. For specific warranty information, please refer to the documentation provided at the time of purchase or contact your retailer. For further assistance or technical support, please visit the official Dilwe store or contact their customer service department.

Dilwe Store: https://www.amazon.com/stores/Dilwe/page/4CC1109D-4F29-4308-AD00-F625D4E1E804