Generic 2 Ton Low Profile Transmission Jack Heavy Duty Instruction Manual

1. Pengenalan

This manual provides essential instructions for the safe operation, maintenance, and troubleshooting of your Generic 2 Ton Low Profile Transmission Jack Heavy Duty. Please read this manual thoroughly before assembly, operation, or maintenance to ensure proper use and prevent injury or damage.

2. Maklumat Keselamatan

AMARAN: Kegagalan mematuhi arahan keselamatan ini boleh mengakibatkan kecederaan serius atau kematian.

• Sentiasa pakai peralatan pelindung diri yang sesuai, termasuk cermin mata keselamatan dan sarung tangan.
• Ensure the jack is placed on a hard, level, and stable surface capable of supporting the load.
• Never exceed the rated capacity of 2 tons (4000 lbs).
• Do not use the jack for purposes other than lifting and positioning transmissions or similar components.
• Keep hands and feet clear of moving parts and the load during operation.
• Ensure the vehicle is properly supported on jack stands before working underneath it.
• Always secure the transmission or component to the saddle using chains or appropriate fasteners before lifting or moving.
• Inspect the jack for damage or wear before each use. Do not use if damaged.
• Jauhkan kanak-kanak dan orang yang tidak dibenarkan dari kawasan kerja.

3. Komponen Selesaiview

Familiarize yourself with the main components of your transmission jack:

• pelana: Adjustable platform for supporting the transmission.
• Chains: Used to secure the transmission to the saddle.
• Pam hidraulik: Mechanism for lifting the saddle.
• Injap Pelepas: Controls the lowering of the saddle.
• Kastor: Swivel wheels for easy maneuverability.
• pemegang: For positioning and moving the jack.

4. Persediaan

1. Membongkar: Keluarkan semua komponen dari pembungkusan dengan berhati-hati. Periksa untuk sebarang kerosakan penghantaran.
2. Perhimpunan: The jack typically comes pre-assembled. Ensure all bolts and fasteners are tight before first use.
3. Bleeding the Hydraulic System (if necessary): If the jack does not lift smoothly or reaches full height, the hydraulic system may need bleeding. Refer to Figure 3.3 for the air vent plug and release valve.
   • Buka injap pelepas dengan memutarkannya lawan arah jam.
   • Remove the air vent plug.
   • Pump the handle several times to expel any trapped air.
   • Close the release valve and replace the air vent plug. Test the jack's operation.

5. Arahan Operasi

5.1 Bersedia untuk Penggunaan

• Ensure the vehicle is securely supported on jack stands and the wheels are chocked.
• Clear the work area of any obstructions.
• Position the transmission jack directly under the component to be lifted.

5.2 Lifting a Component

1. Close the release valve by turning it clockwise until it is firm. Do not overtighten.
2. Position the saddle directly under the transmission or component. The saddle dimensions are approximately 16 inches by 12 inches.



3. Pump the handle to raise the saddle. The lift range is from 9 inches (low) to 35 inches (high).



4. Once the component is resting on the saddle, use the provided chains to securely fasten it. The saddle also features adjustable corner brackets for better stability.



5. The saddle can tilt 10 degrees forward/backward and ±10 degrees side-to-side for precise positioning. Adjust as needed.

5.3 Lowering a Component

1. Ensure the area below the component is clear.
2. Slowly turn the release valve counter-clockwise to lower the saddle. Control the descent speed by adjusting how much the valve is opened.
3. Once the component is fully lowered and supported by other means (e.g., engine hoist, floor), unfasten the chains and remove the jack.

6. Penyelenggaraan

• Pemeriksaan Berkala: Before each use, inspect the jack for any signs of damage, cracks, leaks, or loose parts. Do not use if any issues are found.
• Pembersihan: Keep the jack clean and free of dirt, grease, and debris.
• Pelinciran: Periodically lubricate all moving parts, including pivot points and caster wheels, with a light machine oil.
• Bendalir Hidraulik: Check the hydraulic fluid level periodically. If low, refill with a high-quality hydraulic jack oil. Do not use brake fluid or other non-approved fluids.
• Storan: Store the jack in a clean, dry place, preferably in its lowest position to protect the hydraulic cylinder. The folded/storage dimensions are approximately 45"L x 26"W x 12"H.

7. Penyelesaian masalah

• Jack does not lift:
  • Check if the release valve is fully closed.
  • Check hydraulic fluid level and add if necessary.
  • Bleed the hydraulic system to remove air (refer to Section 4).
• Jack lifts slowly or erratically:
  • Keluarkan sistem hidraulik.
  • Check for low hydraulic fluid.
• Jack leaks hydraulic fluid:
  • Inspect for damaged seals or fittings. Contact customer support for repair or replacement.
• Jack lowers under load:
  • Pastikan injap pelepas ditutup sepenuhnya.
  • Jangan melebihi keupayaan dinilai.
  • If the issue persists, the internal seals may be faulty. Contact customer support.

8. Spesifikasi

9. Waranti dan Sokongan

For warranty information or technical support, please refer to the documentation provided at the time of purchase or contact the manufacturer directly. Keep your purchase receipt as proof of purchase.